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2.0 – CTRL - 2 SERIES DOSING PUMPS

2.1 – OPERATION PRINCIPLE 

The dosing pump is activated by a PTFE diaphragm mounted onto a piston operated by pulses received from 

the electromagnet. Return phase is spring operated. Control circuit is SMD (surface mounting device) with 

microcontroller technology, digital controls, display and LED indicators for visualizing pump status. Operations 

are simple, pump doesn’t need lubrication, and therefore maintenance is reduced almost to zero.  

NOTE

  CTRL2 is microcontroller based dosing pump which includes both a dosing pumps and high tech 

controller which features  two parameters all in one enclosure: PH or RX (ORP).  

2.2 - CTRL - 2 SERIES COMMON FEATURES  

The products are manufactured according 

 regulation

Protection rating/ Housing:

IP65 / Anti-acid plastic casing PP reinforced.

Control panel:

ensured by an adhesive polyester film, weatherproof and resisting to UV rays

Standard power supply:

fluctuations not to exceed ±10%: 230 V a.c.50 Hz single phase

Optional power supply:

110 Vac / 240 Vac/ 50-60Hz/single phase 

Ov ervoltage / Fuse:

category II. 

MICRO-FUSE MT 1A SLOW 

Noise level:

65 ÷ 75 dBA

Ideal installation:

although IP65 rating, indoor or enclosed installation use alwaysrecommended.

Env ironmental Conditions:

possibly dry environment, altitude up to 2000m, ideal working temperature 

5°C÷40°C. Relative humidity 80% for temperatures up to 31°C decreasing 

linearly to 50% relative humidity at 40°C. Pollutio n degree 2. 

Power cable:

3 m length 

WITH

plug

Connections for level switch to activate level control for model 

CTRL - 2

2.3 - LIQUID ENDS MATERIALS 

PARTS IN CONTACT WITH LIQUID  STANDARD VERSION 

UPON REQUEST

Pump head 

PP

PVDF; PMMA

MEMO 1 /  NOTE

; AISI316

Diaphragm

PTFE 

------

Ball check valve 

 CERAMIC 

AISI 316

Pump head Nipples / Hose-nut

PP  

PVDF; AISI 316

Seals / O-rings

FPM

 (Viton   ) 

EPDM (Dutral ); NBR; SILICON 

Injection Fitting

PP 

PVDF ; AISI 316; PTFE

Injection No-Return Valve (sleeve)

FPM

 (Viton  )

EPDM (Dutral ); NBR; SILICON 

Foot “Lip” type check valve

FPM

 (Viton  )

EPDM (Dutral ); NBR; SILICON 

Filter body / 

Filtering media

PP / 

GLASSWOOL

PVDF; AISI 316

Suction Hose / Air Bleed hose4x6mm

PVC flexible 

PVDF; PTFE

Discharge Hose 4x6mm

PE semi- flexible 

PVDF; PTFE

OTHER OPTIONS AND SPECIAL CONFIGURATIONS UPON REQUEST: 

Reed type “Lip” Valve

FPM

 (Viton  )

EPDM (Dutral ); NBR; SILICON 

Hastelloy spring foot ball valve/

Fitting

HASTELLOY/CERAMIC/

PP-PVC

PVDF; AISI 316

Hastelloy spring injection valve/

Fitting

HASTELLOY / PYREX / 

PP-PVC

PVDF; AISI 316

Automatic auto-bleed pump head  

PVDF AUTO BLEED

NOTE

------ 

Aggressive chemicals configuration  

PVDF acid configuration

MEMO2

------ 

FPM=Viton  /  EPDM=Dutral : are registered trademarks of Dupont Elastomers

MEMO 1: polymer viscous liquid configuration PMMA pump head, Ceramic ball checks (Ø11), Fittings PP1/2”, seals FPM  

or EPDM), Injection fitting and Strainer (without no- return valve), suction hose PVC flex.10x14, discharge hose PE 10x14. 

MEMO 2:  aggressive chemical configuration PVDF pump head/fittings, double Ceramic ball check valves, o-rings/seals 

FPM (or EPDM or PTFE), Foot valve “LIP” type FPM, injection no-return Ceramic ball check valves with hastelloy spring 

return, suction / discharge hose PVDF 

NOTE

Using AUTO-BLEED or Polymer PMMA configuration, pump pressure performance decreases of about 50%  

PUMP 

HEAD 

TYPES 

CTRL2

(Fig.1) 

PP Standard

1 ÷ 15 l/h 

  PVDF Auto-bleed

1 ÷ 15 l/h 

PVDF 

1 ÷ 15 l/h 

AISI 316L

1 ÷ 15 l/h 

PMMA

1 ÷ 20 l/h 

R

R
R

R

R

R

R

R
R

R

Содержание CTRL2-5L

Страница 1: ...CTRL2 5L CTRL2 7L SERIES DUAL PARAMETER PH RX MICROCONTROLLER SOLENOID DRIVEN DOSING PUMP OPERATING INSTRUCTIONS AND MAINTENANCE EMPU12053149 ENGLISH...

Страница 2: ...ARAMETERS AND FUNCTIONS LAYOUT pH default page 12 10 0 PROGRAMMING CONTROLLER 11 0 CALIBRATION page 13 15 12 0 PROGRAMMING SET POINT 13 0 SET POINT SETTINGS page 15 17 14 0 ALLARM SETTINGS 15 0 RESET...

Страница 3: ...ger However save packaging it can be used for future shipments Before connecting the equipment ensure voltage ratings corresponds to local power supply You will find these characteristics in the produ...

Страница 4: ...IALS PARTS IN CONTACT WITH LIQUID STANDARD VERSION UPON REQUEST Pump head PP PVDF PMMA MEMO1 NOTE AISI316 Diaphragm PTFE Ball check valve CERAMIC AISI 316 Pump head Nipples Hose nut PP PVDF AISI 316 S...

Страница 5: ...nt side for sliding pump rear slots Mounting bracket side view Fig 3 Drill two holes and insert dibbles then screw in bracket Slide pump into slots Performance curves fig 2 are obtained testing the pu...

Страница 6: ...7 always use curved joints with suction or discharge hose Try to keep both the suction and discharge hose as straight as possible avoiding all unnecessary bends always use our standard strainer foot v...

Страница 7: ...e condition should be checked at regular intervals because excessive wear could cause additive to drip into the plant even when the pump is OFF If the problem persists install a proper calibrated coun...

Страница 8: ...ls are pumped especially If a reduction of the required additive concentration in the process plant is detected this could be caused the reduction of the dosing pump flow rate by valves wearing in whi...

Страница 9: ...ns CONNECTOR 1 CONNECTOR 1 Level switch connection fig 15 Configurations Pin 1 NO connection Pin 2 NO connection Pin 3 Level switch wire Pin 4 Level switch wire PUMP LOWER SIDE Power cable clamp pH or...

Страница 10: ...al mode selection of proportional range value Delay adjustment Delay at powering ON electrodespolarization Stand by for cleaning electrodesand sensors or re calibration 7 3 LEVEL CONTROL ONLY CTRL2 L...

Страница 11: ...quency based to maximum measuring value 9 0 PARAMETERS AND FUNCTIONS pH default DEFAULT Set point setting 7 2 Hysteresi s setting 0 1 Choice of intervention of dosing field acid alkaline Acid Selectio...

Страница 12: ...ogramming moves to measuring mode display will show current measured value Press OK to enter menus it will show SETPOINT menu using or buttons to scroll all 4 menus Set point menu Calibration menu Ala...

Страница 13: ...ature compensation that is setting the temperature at the same value of the system to be treated and such value will remain constant Also it s possible to switch from C celsius defau lt to F Fahrenhei...

Страница 14: ...POINT 2 Dip RX electrode into buffer solution 475 or 250 or 650mV Using or adjust until display shows the buffer solution value Press OK to confirm BNC CONNECTOR 12 0 PROGRAMMING SET POINT NOTE To ha...

Страница 15: ...ed by the user at max frequency chapter 11 5 and will stop once reached required set point PROP with this mode the pump will dose proportionally to the current measured value and its distance to selec...

Страница 16: ...00 120 imp min STEP 3 With and select minimum measured value to correspond dosing pump minimum injection frequency Press OK to confirm and exit Set point menu Press ESC to return to measuring mode 15...

Страница 17: ...are steps for RESET procedure Switch OFF and ON the unit Press at the same time ESC and OK until display will show the latest firmware revision e g 02 3 3 then will appear SET UP and default paramete...

Страница 18: ...ion d Check system pressure cause 2 chemical can produce crystalline deposits in the hydraulic parts or clogging the filter 2 GREEN LED LIT AND RED LED FLASHING PUMP PULSES BUT PUMP IS NOT PRIMING NO...

Страница 19: ...t manufacturer Customer Service Dealer or Distributor 8 LIQUID IS LEAKING from back of the pump head cause 1 diaphragm pump head o ring is not sealing because worned out or faulty due to not compatibl...

Страница 20: ...If the reading remains erroneous proceed to treatment 2 2 Immerse the tip of the electrode in a 20 solution of ammonium bifluoride NH2F HF for two or three minutes then rinse with water and make anoth...

Страница 21: ...njection fitting Injection non return valve N Delivery line to process plant O By pass from system line to electrode cell holder P ECELL1 off line electrode holder code SPS0000901 Q PH or RX electrode...

Страница 22: ...EMAUX customer service 1 pump head complete 2 diaphragm pump head o ring 3 PTFE diaphragm 4 piston flange 5 9 power cable assembly 6 front controls panel 7 housing 8 controls PCB printed circuit boar...

Страница 23: ...ir bleed 5 VALVE SPACER air bleed 6 P HEAD BALL CHECK VALVE ASSEMBLY 7 NIPPLE O RING 8 NIPPLE PP 3 8 9 PROTECTION CAP 10 HOSE NUT PP 11 12 13 14 15 AIR BLEED KNOB ASSEMBLY 16 17 PUMP HEAD SCREWS 12 18...

Страница 24: ...HOSE NUT PVDF 8 DIAPHRAGM PUMP HEAD O RING 9 PUMP HEAD SCREWS BUSH 10 DISCHARGE BALL CHECK ASSEMBLY 11 AIR BLEED BALL CHECK ASSEMBLY 12 AIR BLEED KNOB ASSEMBLY 13 O RING BLEED OUTLET 14 PUMP HEAD SCR...

Страница 25: ...RING 9 PUMP HEAD SCREWS BUSH 10 11 AIR BLEED BALL CHECK ASSEMBLY 12 DISCHARGE BALL CHECK ASSEMBLY 13 PUMP HEAD SCREWS Assembly includes Housing and Nipple 3 8 in PVDF PVDF PUMP HEAD LIP VALVE 2 VALVE...

Страница 26: ...ON CAP 10 HOSE NUT 11 DIAPHRAGM PUMP HEAD O RING 12 PUMP HEAD SCREWS 13 PUMP HEAD SCREWS BUSH ONLY CTRL2 7L SERIES OVERALL DIMENSIONS mm PMMA pump head polymer viscous liquid configuration includes Ce...

Страница 27: ...alves in FPM standard EPDM SILICON NBR INJECTION VALVE FITTING NO RETURN VALVE STANDARD INJECTION VALVE A CYLINDER SLEEVE NO RETURN VALVE B NIPPLE O RING 2062 C INJECTION FITING PP D HOSE NUT PP Valid...

Страница 28: ...cables of the previous mentioned components A SUCTION LANCE B LEVEL SWITCH C FOOT VALVE FILTER D AIR BLEED HOSE E PUMP SUCTION HOSE F LEVEL SWITCH CABLE Suction lance is made in PVC and are available...

Страница 29: ...in PP PVC or PVDF RELIEF VALVE or BACK PRESSURE VALVE This valve can be utilized either as RELIEF VALVE opens an overflow line if the preset pressure limit is exceeded This application also is a safet...

Страница 30: ...30 MEASUREMENTS AND PROGRAMMING NOTES...

Страница 31: ...RL2 Version Emaux Zhong Shan Swimming Pool Equipment Co Ltd Long Zhu Industrial Park Nan Lang Industrial Area Nam Lang Town ZhongShan City Guangdong Province China Tel 0760 8552 7988 Fax 0760 8552 718...

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