29
In case of a fault however, a control of the flow rate is no longer possible and the
gas flow fluctuates. This can be caused, for example, by an excessive obstruction
of the gas flow system or by a faulty component that needs to be replaced.
See the next pages of this chapter and
chapter Gas flow controller adjustment and
jumper settings
Mostly, the problem lies in the saturation of the dust trap or of the chemicals.
In case the flow becomes lower and the regulating valve voltage goes higher
during combustion, it is obvious that the flow regulator is working. Therefore the
problem must be a restricted oxygen supply. When the accelerators start burning
they take a lot of oxygen, so that the pressure in the furnace goes down, and as a
result for this the flow may also go down.
List of fault reasons in order of probability:
(Details to the above points)
•
Blocked metal dust filter
•
Blocked chemicals
•
Blocked paper filters
•
Blocked lance hole over the crucible.
•
Blocked hole of the ceramic heat shield
•
Blocked furnace outlet
•
Too low oxygen pressure
•
The outlet tap of the oxygen regulator is not properly open
•
Faulty oxygen regulator
•
Contaminated or corroded solenoid valve
•
Bent plastic tube of oxygen supply
•
A heavy item is placed on the plastic tube of the oxygen supply
•
Twisted plastic tube inside the analyzer
•
The oxygen supply is interchanged with the compressed air supply
•
Blocked dust filter cartridge
•
Blocked fittings
•
Blocked flow sensor assembly
•
Electronic problem
3.2.1
67B
Blocked metal dust filter
Clean the metal dust filter according to the operation manual.
Caution: Even if the filter may be brushed and cleaned in ultrasonic cleaner,
someday will not be able to be cleaned any more. The filter doesn't last forever.
Check by removing the filter with the dust filter housing.
See chapter: High carbon
results are erratic
Don’t remove the filter from its housing.
Turn the filter housing upside down and try to blow air through the small whole
(about 16mm diameter) of the filter housing.
If you feel a remarkable restriction, replace it by a new one. With a new filter the air
should pass practically free without any restriction.
3.2.2
68B
Blocked chemicals
The grains of magnesium perchlorate as well as of sodium hydroxide have to move
when knocking on their glass tube. If they are cloggy, they are completely depleted
and they have to be replaced. When the glass tube is turned upside down, the
grains should fall off. If a screw driver is needed to stab the grains free, the
chemicals had to be replaced much earlier.
Содержание CS-800
Страница 2: ...2 Copyright Copyright by Eltra GmbH Haan Retsch Allee 1 5 D 42781 Haan Federal Republic of Germany ...
Страница 3: ...3 ...
Страница 10: ...10 Fig 2 Draft 12057 ...
Страница 11: ...11 Fig 3 Draft 11660 ...
Страница 12: ...12 Fig 4 Draft 12200 ...
Страница 14: ...14 Fig 6 Draft 12058 Signal and control ...
Страница 17: ...17 Fig 8 Draft 6 2 4 Gas flow diagram furnace closed ...
Страница 18: ...18 Fig 9 Oxygen flow schematically ...
Страница 19: ...19 Fig 10 Draft 12059 signal and control board ...
Страница 21: ...21 Fig 12 Draft VG 96 connector ...
Страница 22: ...22 Fig 13 Draft 1 14 4 1 ...
Страница 23: ...23 Fig 14 Draft IR 45 power supply ...
Страница 24: ...24 Fig 15 Draft IR sources Fig 16 Draft 7 pin plug ...
Страница 80: ...80 Abb 46 IRC 1 3 ...
Страница 82: ...82 Fig 29 Mainboard Cut out IR Cell general test points ...
Страница 91: ...91 Abb 47 Pneumatics parts 2 1 3 4 5 6 7 8 9 10 11 12 13 14 15 ...
Страница 94: ...94 bar 0 5 1 1 5 2 2 5 0 PR2 1 Fig 49 Front side 4 5 47BPurge pressure Fig 50 PR2 5 6 ...
Страница 109: ...Service 109 10 10 11 9 b7 10 1 12 8 5 6 Fig 60 b7 10 1 ...
Страница 110: ...Service 110 ...
Страница 119: ...Miscellaneous 119 77510 Heaters for IR cell ...
Страница 120: ...Miscellaneous 120 6 1 2 121BFront side Fig 41 Front side ...
Страница 122: ...Miscellaneous 122 6 1 3 122BRight side Fig 42 Right side ...
Страница 126: ...Miscellaneous 126 6 1 5 124BOscillating circuit Fig 44 Oscillating circuit ...
Страница 130: ...Miscellaneous 130 6 1 7 126BFurnace cleaning 75130 14080 75122 70120 14072 14051 14045 75150 14021 14160 ...
Страница 132: ...Miscellaneous 132 21010 Heather section 21120 Quartz tube 70380 O Ring 70380 21120 21010 ...
Страница 134: ...Miscellaneous 134 Fig 47 12055 I ...
Страница 135: ...Miscellaneous 135 Fig 48 12055 II ...
Страница 136: ...Miscellaneous 136 Fig 49 12072 ...
Страница 137: ...Miscellaneous 137 Fig 50 12064 ...
Страница 138: ...Miscellaneous 138 Fig 51 12550 Vacuum cleaner ...
Страница 139: ...Miscellaneous 139 Fig 52 12015 I ...
Страница 140: ...Miscellaneous 140 Fig 53 12015 II ...
Страница 141: ...Miscellaneous 141 Fig 54 12016 ...
Страница 143: ...Miscellaneous 143 6 2 1 127BUNI 1 ...
Страница 144: ...Miscellaneous 144 6 2 2 128BGas flow system ...
Страница 145: ...Miscellaneous 145 ...
Страница 146: ...Miscellaneous 146 6 2 3 129BValve controlling Fig 55 Valve controlling I 11001 6001 ...
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Страница 158: ...Copyright Copyright by Eltra GmbH Haan Retsch Allee 1 5 D 42781 Haan Federal Republic of Germany ...