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BA-en-3030-1912_R120 / R121A

9

• In applications with movable charging bar (e.g. film draw strips), attach 

the high voltage cables such that there is no cable movement in the 
connecting zone of the generator (see 

chapter 3.4 "Installation of the 

charging bar”, page 12

).

• The current must not be allowed to exceed 1 mA per meter of active 

charging bar length. The minimum operating current for any stable-cur-
rent working point must be >0.5 mA (see 

chapter 4 "Operation”, 

page 17

).

• Check the units and the high voltage cables at regular intervals and 

before startup for any damage. Any damaged components must be 
repaired or replaced before continuing to operate the unit, or the units 
must be disabled.

• Make sure that the units are clean at all times. 

Dirt results in malfunctions and in premature wear of the units.

• When cleaning the bars do not soak the bars and the high voltage cable 

in solvent and do not damage the emission tips; allow the solvent to 
evaporate completely before restarting the unit (see 

chapter 5 "Mainte-

nance”, page 19

, 

chapter 7 "Troubleshooting”, page 22

).

• During operation, no continuous sparking (electric arc) must be visible 

on the bar tips (see 

chapter 5 "Maintenance”, page 19

, 

chapter 7 "Trou-

bleshooting”, page 22

).

• Do not touch the emission tips - risk of injury.

If the high voltage supply is connected, reflex responses to electrical 
irritation can lead to secondary accidents; the charging bar as such is 
safe to touch. If contact is made (

 20 tips), the energy transferred is so 

low that there is no risk of injury.

• Potential dangers for persons with cardiac pacemakers

The contact of several emission tips with the hand can trigger or sup-
press a single impulse. Such a single influence is irrelevant. A repeated 
contact during a short period can be excluded because the electrical 
irritation causes a warning effect. The charging bar as such is safe to 
touch. If contact is made, the energy transferred is so low that there is 
no risk of injury

• The operation of the bars can generate ozone. The ozone concentra-

tion levels developing near the bars depend on many different factors 
such as site of installation, bar current and voltage, air circulation, etc., 
and can therefore not be specified in general terms.
If the maximum allowable concentration of ozone must be observed at 
the site of installation of the bar, the concentration must be measured 
on site.
The AGW value (maximum admissible concentration) serves to assess 
the ozone concentration at the workplace. The user must make sure 
that the appropriate national AGW value is at no times exceeded, e.g. 

Содержание R120 Series

Страница 1: ...Operating Instructions R120 R121A Charging Bar BA en 3030 1912 F01039y...

Страница 2: ...2 BA en 3030 1912_R120 R121A...

Страница 3: ...3 5 Connecting the high voltage cable to the KNH18 KNH34 KNH64 KNH35 KNH65 generators to the KNHV3 KNHV6 distributor box and to the charging bar R121A 14 3 6 Connecting the high voltage cable of the...

Страница 4: ...e production processes and cycles run faster and with less interference if the substrates used such as films foils papers etc adhere to each other The bars are operated with the appropriate high volta...

Страница 5: ...th axial connection integrated and encapsulated cable R120 W with radial connection integrated and encapsulated cable R121A with axial connection detachable cable R121A with two axial connections deta...

Страница 6: ...the installation length and the variable active length of a charging bar allow the units to be adapted to the most varied applications The dimensions of the bar are shown in chap 9 Dimensions The par...

Страница 7: ...for the purpose of creating a static adhesion effect The R120 R121A charging bars may only be operated with the accom panying Eltex high voltage generators see chap 8 Technical specifica tions These...

Страница 8: ...If the high voltage cable is disconnected the plug is live high voltage and applies with full power on the plug this may cause a spark dis charge and may lead to a risk of injury Disconnected high vo...

Страница 9: ...19 chapter 7 Trou bleshooting page 22 Do not touch the emission tips risk of injury If the high voltage supply is connected reflex responses to electrical irritation can lead to secondary accidents th...

Страница 10: ...Contact protection devices made of conductive material must be grounded 2 5 Inspection of the protective resistors contact protection The function and the appearance of the protective resistors must...

Страница 11: ...ard length of the high voltage cable feeding the charging bar is 5 meters Special lengths on request For cable extension use high voltage distributor box connection of high voltage plug see chap 3 5 3...

Страница 12: ...ing bar and ground depends on the maximum operating voltage of the charging bar Applications tacking protective foil laminating decorative substrate etc maximum operating voltage minimum creepage dist...

Страница 13: ...orking loose e g Loctite 243 C Sliding nut Total length below 1 meter 2 off Total length below 2 meters 3 off Total length below 3 meters 4 off Total length below 4 meters 5 off Warning When routing t...

Страница 14: ...ut only if the supply voltage to the generator has been disconnected the machine is at standstill because the bars pick up charges if the substrat web is running Method Connect the bars to the generat...

Страница 15: ...generator has been disconnected the machine is at a standstill because the bars pick up charges if the substrat web is running Method Connect the bars via the prefabricated high voltage cable Push th...

Страница 16: ...generator has been disconnected the machine is at standstill because the bars pick up charges if the substrate web is running Take off the clip at the KNH_ _ generators the KNHV_ distributor boxes and...

Страница 17: ...to be charged has a high intrinsic resistance and where no creepage currents caused by contamination is expected The current must not be allowed to exceed 1 mA per meter of active charging bar length...

Страница 18: ...ly made the system is opera tional and the supply voltage can be switched on at the generator 4 4 Function control Use the Eltex Volt Stick or a glow lamp voltage tester to check the proper function o...

Страница 19: ...e to be grounded Repairs and maintenance work must only be carried out by qualified personnel To ensure the proper function of the charging bars clean the bars at least once a week using compressed ai...

Страница 20: ...rvals are specified in the accident prevention regulations as amended e g in Germany DGUV V3 Eltex recommend inspection intervals of 6 months The function of the series resistors must be checked using...

Страница 21: ...if the operating and assembly instructions spe cified by Eltex have been observed The warranty period begins on the date of delivery In the event of defects occurring during the warranty period the un...

Страница 22: ...a brush with soft plastic bristles Use a suitable solvent to remove dirt or grease see chap 5 Maintenance In operation no continuous sparking electric arc must be visible on the bar tips Caution Do n...

Страница 23: ...lass fibre reinforced synthetic GRP PU stainless steel 0 60 C 32 140 F max 60 relative humidity non dewing max 15 kV to max 60 kV depending on insulation max 1 mA per meter of active bar length via El...

Страница 24: ...h is therefore AL 150 x 15 2250 mm AL Active length GL Total length EL Installation length n Whole number depending on active length Fig 10 Dimensions of the charging bar alternative connections of hi...

Страница 25: ...for fabricating the high voltage cable with flexible tube for 30 kV bars bar side for R121A only Plug U Set for fabricating the high voltage cable with flexile tube for 60 kV bars generator side Plug...

Страница 26: ...is safety notice may result in damage to machinery and personal injury Preparing the connection The quick plug in connection consists of two sections the actual plug 1 and the coupling adapter 2 When...

Страница 27: ......

Страница 28: ...mbH Blauenstra e 67 69 79576 Weil am Rhein Germany Phone 49 0 7621 7905 422 eMail info eltex de Internet www eltex de Eltex offices and agencies The addresses of all Eltex agencies can be found on our...

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