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maintenance and replacing. Before operation carefully read instruction manuals including operation 

manual, replenishment preparation and recharging requirements. 

4.4.2 Fire Prevention Measures 

Never smoke or use open fire when perform operations on the accumulator. The accumulator should 

be away from flammable material at least two meters when storage or recharging. The location for 

accumulator storage should be well ventilated and equipped with firefighting devices. 

4.4.3Maintenance of the Accumulator 

1) Keep the nuts on every battery cell dry and clean. Tighten every terminal and cable  end, and 

brush them with grease to prevent corrosion. Naked cable ends and terminal posts should be covered 

with a skid-proof insulating cover. 

2) Every two cells should be well-connected. Check the nuts on each pole, if loose, tighten the nuts. 

3) Keep the surfaces of accumulator clean and dry. After the completion of recharging, clean spilled 

acid with cotton yarns or brush. And clean with wet towel if necessary. 

4)  Over  recharging  and  over  discharging  should  be  avoided,  and  fast  charging  and  insufficient 

recharging are also not allowed. Otherwise life span of the accumulator may be affected. 

5) Do not put conductive objects including metal tools on the accumulator, or short circuit or even 

explosion may be caused. 

6) Never spill any hazardous liquid or solid material on surfaces of the accumulator. When using a 

densimeter or a thermometer, make sure the surface is clean and clear. 

7) Recharge the discharged accumulator in time. Delayed recharging may damage the accumulator. 

Do not delay recharging more than 24 hours. Recharging of the accumulator may not work outdoors 

in cold weather. In this case, move it indoors to perform recharging. 

8) If the accumulator will not be in use for a long time, it should be recharged and discharged once 

every month and it should be fully recharged every time. 

9) During recharging or using, the liquid level of electrolyte lowers because of water evaporation, 

so pure water should be added. 

10) If individual cell fails, identify the cause and repair the cell immediately. Replace the cell when 

it cannot be repaired. 

11) The site for recharging should be well ventilated. It is prohibited to smoke or use open fire, 

avoiding the risk of hydrogen explosion. 

Содержание EG30 Series

Страница 1: ...The Specification EG30 Series Electric Tow Tractor...

Страница 2: ...chnical parameters of the tow Tractor working principle and operation maintenance and other aspects It can help operators use the tow tractor more reasonable make its maximum effect It is hoped that O...

Страница 3: ...2 Transportation Storage 7 3 3 Check before using 7 3 4 Operating Specification 8 3 5 Safety Operation Rules 8 Maintenance Service Manual 4 1 Repair Maintenance Safety procedure 11 4 2 Routine Mainte...

Страница 4: ...collects EG30 series 10000LBS of all electric tow tractor Hereinafter referred to as tractor The truck models EG30 rated load 10000LBS meet the requirement of JB T8452 1996 Battery forklift model est...

Страница 5: ...th l1 Inc 55 Overall Width b1 b2 Inc 31 8 Ground clearance Center of Wheelbase m2 Inc 2 6 Turning Radius Wa Inc 49 Travel spped Laden unladen M H 3 8 5 Rated Traction N 600 Max Traction N 2600 Gradeab...

Страница 6: ...tractor can do some actions like walking turning pallet fork lift ect 1 Lazyback 2 Rear Cowl 3Emergency reversing button 4 Operating handlebar 5 Key Switch 6 Emergency stop switch 7 Coulombermeter 8...

Страница 7: ...change the gear lubricating oil every 1000 hours under normal circumstances If you hear abnormal sound from gear box when using please stop and check immediately If there are bearing failure or some...

Страница 8: ...r preventing the operator squeezed When the truck is driven towards Fw and encounters an obstacle and driver s body touches belly switch the truck will CBDow down or drive to Bw for a distance and the...

Страница 9: ...6 Electrical schematic diagram...

Страница 10: ...iding in the process of transportation 2 Using the lasso not placed in the weak structure of the tractor 3 During Transportation Remove the Trailer and fix the tractor with a dedicated strap for lifti...

Страница 11: ...tion when climbing the forklift must accelerator pedal pressed down as far as possible the maximum climbing force can be achieved 3 4 2 The using of emergency power safety switch When vehicles out of...

Страница 12: ...and obligations and he is familiar with the contents of the relevant operating instructions If the vehicle is pedestrian type the driver must also wear safety boots 3 5 3 Prohibit unauthorized person...

Страница 13: ...le is forbidden to drive in public places expect in specified special areas 3 5 10 Distance between vehicles keep an appropriate distance avoid the front vehicle suddenly stop 3 5 11 headroom When the...

Страница 14: ...wed to go through The goods on the forks must face uphill It is forbidden to turn back move diagonally or park on the ramp The operator must slow down when going through the ramp and prepare to brake...

Страница 15: ...an cause malfunctions Do not use steam nozzles for cleaning Operation of Electric System Operation on the electric system should only be performed by specially trained personnel Before performing any...

Страница 16: ...to following maintenance list Maintenance periods are as follows W Every 50 work hours but at least once a week A Every 250 work hours but at least once every three months B Every 500 work hours but...

Страница 17: ...By observing the battery 3 2 Visual inspection battery charging plugs 3 3 Check whether the battery cable connection fastening if necessary with oil daub electrode Traveling System 4 1 Check if have...

Страница 18: ...rging should be avoided and fast charging and insufficient recharging are also not allowed Otherwise life span of the accumulator may be affected 5 Do not put conductive objects including metal tools...

Страница 19: ...be done by qualified specialized companies 4 4 5 Specification of the accumulator Battery Charger Rated power 24V Rated capacity 210 210Ah Input 195 265VAC 50 60Hz Output 24V30A Uninsulated terminal p...

Страница 20: ...lace in correct place and the wiring is reliable After re installing the battery All cable connections and connectors must be inspected for obvious damage 4 4 7 Battery power indicator Battery power d...

Страница 21: ...that can keep each battery consistent If under below situation the battery need Equalizing charging Single battery voltage less than 1 7V Large current during discharge such as Driving and lifting The...

Страница 22: ...ue and it can be considered that the battery capacity is full and Equalizing charging is finished The battery should be recharged once a month 5 Repair Manual 5 1 Malfunction analysis Malfunction Caus...

Страница 23: ...ectromagnetic brake tests were performed immediately after the test Electric lock switch on OFF position Electric lock switch turn to 0 position Emergency Stop Switch not open Open the Emergency stop...

Страница 24: ...21 This manual final interpretation retained by manufacturers...

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