background image

16

6 - CHIMNEY AND VENT PIPE CONNECTION

Connecting The Vent Damper And Vent Connector

Refer to Figure 1, page 4 for size and location of vent (flue 

opening). 

 

NOTICE

Damper blade on furnished vent damper has 1/2 

square inch hole (approximately 3/4” diameter). 

Boilers equipped with intermittent ignition, hole 

should be plugged by using plug supplied with vent 

damper.

1. 

Position furnished vent damper on top of flue outlet 

collar. Fasten damper securely to flue outlet collar with 

sheet metal screws. Verify damper blade has clearance 

to operate inside of diverter. Do not modify either draft 

diverter or vent damper during installation.

As An Option

Damper may be installed in horizontal or vertical 

position, closer to flue outlet collar preferred. See 

Figures 8, 9 and 10 and enclosed vent damper 

instructions.

2. 

Install vent damper to service only single boiler for 

which it is intended. Damper position indicator shall be 

in visible location following installation. Locate damper 

so it is accessible for servicing. See Figure 9.

3. 

Damper must be in the open position when appliance 

main burners are operating.

4. 

Boiler is equipped with factory wired harness that plugs 

into vent damper.

5. 

Slope pipe up from boiler to chimney not less than 1/4” 

per foot.

6. 

Run pipe as directly as possible with as few elbows as 

possible.

7. 

Do not connect to fireplace flue.

8. 

End of vent pipe must be flush with inside face of 

chimney flue. Use a sealed-in thimble for chimney 

connection.

Fasten sections of vent pipe with sheet metal screws to 

make piping rigid. Support horizontal potions of vent 

system to prevent sagging. Use stovepipe wires every 5’ to 

support pipe from above. Use double wall vent pipe if vent 

pipe must go through crawl space. Where vent pipe passes 

through combustible wall or partition, use ventilated metal 

thimble. Thimble should be 4 inches larger in diameter than 

vent pipe.

Removing Existing Boiler From Common Venting 

System

When an existing boiler is removed from common venting 

system, common venting system is likely to be too large for 

proper venting of appliances remaining connected to it.

At time of removal of existing boiler, following steps shall 

be followed with each appliance remaining connected to the 

common venting system placed in operation, while other 

appliances remaining connected to common venting system 

are not in operation.

1. 

Seal any unused openings in the common venting 

system.

2. 

Visually inspect the venting system for proper size and 

horizontal pitch and determine there is no blockage or 

restriction, leakage, corrosion and other deficiencies 

which could cause an unsafe condition.

3. 

Insofar as is practical, close all building doors and 

windows and all doors between the space in which the 

appliances remaining connected to the common venting 

system are located and other spaces of the building. 

Turn on clothes dryers and any appliance not connected 

to the common venting system. Turn on any exhaust 

fans, such as range hoods and bathroom exhausts, so 

they will operate at maximum speed. Do not operate a 

summer exhaust fan. Close fireplace dampers.

4. 

Place in operation the appliance being inspected. Follow 

the lighting instructions. Adjust thermostat so appliance 

will operate continuously.

5. 

Test for spillage at the draft hood relief opening after 

5 minutes of main burner operation. Use the flame of 

a match or candle, or smoke from a cigarette, cigar or 

pipe.

6. 

After it has been determined that each appliance 

remaining connected to the common venting system 

properly vents when tested as outlined above, return 

doors, windows, exhaust fans, fireplace dampers and 

any other gas-burning appliance to their previous 

conditions of use.

7. 

Any improper operation of the common venting system 

should be corrected so the installation conforms with 

the National Fuel gas Code, ANSI Z223.1/NFPA 54, 

and/or the Natural Gas and Propane Installation Code, 

CAN/CSA B149.1.  When re-sizing any portion of the 

common venting system, the common venting system 

should be re-sized to approach the minimum size 

determined using the appropriate tables in Chapter 13 

of the National Fuel Gas Code, ANSI Z223.1/NFPA 54, 

and/or the Natural Gas and Propane Installation Code, 

CAN/CSA B149.1.

 WARNING

Do not connect boiler to any portion of mechanical 

draft system operating under positive pressure.

!

     

PN 240013090 REV. C [10/01/2021]

Содержание Dunkirk WPSB 3 Series

Страница 1: ...3D WPSB 3DP WPSB 4D WPSB 4DP WPSB 5D WPSB 5DP WPSB 6D WPSB 6DP WPSB 7D WPSB 7DP WPSB 8D WPSB 8DP WPSB 9D WPSB 9DP Tested For 50 psi ASME Working Pressure Manufactured by ECR International Inc 2201 Dwy...

Страница 2: ...n this manual in effect at the time of printing of this manual ECR International Inc reserves the right to discontinue change specifications or system design at any time without notice and without inc...

Страница 3: ...7 Vent Damper Operation 17 8 Gas Supply Piping 18 9 Electrical Wiring 19 10 Wiring Diagram 20 11 General Instructions 21 12 Lighting Instructions 22 13 Operating Your Boiler 23 14 Service Hints 26 15...

Страница 4: ...Dimensions 1 1 4 RETURN PN 240013090 REV C 10 01 2021 Dimensions BOILER MODEL NUMBER DIMENSIONS INCH Boiler Volume Gallon FLUE DIAMETER A WIDTH WPSB 3 5 11 3 30 WPSB 4 6 14 4 60 WPSB 5 6 17 6 00 WPSB...

Страница 5: ...and all requirements before beginning installation FOR YOUR SAFETY READ BEFORE OPERATING Hot Water Can Scald Water heated to temperature for clothes washing dish washing and other sanitizing needs can...

Страница 6: ...be found on the NIOSH website https www cdc gov niosh topics silica NIOSH approved respirators manufacturers and phone numbers are also listed on this website Wear long sleeved loose fitting clothing...

Страница 7: ...ting and other performance criteria with the gas manifold and control assembly on the boiler per the latest revision of ANSI Z21 13 CGA 4 9 5 Install boiler such that gas ignition system components ar...

Страница 8: ...oric acid muriatic acid Cements adhesives and glues Photo processing plants Garages with workshops Furniture refinishing areas and establishments Laundry Chemicals Laundry detergents bleaches fabric s...

Страница 9: ...iping Size and arrange discharge piping to avoid reducing safety relief valve relieving capacity below minimum relief valve capacity stated on rating plate Run pipe as short and straight as possible t...

Страница 10: ...herwise damage and or malfunction could be caused Recommended water quality is o Hardness Less than 150 mg L o Acidity level 7 8 pH o Sediments Particle size less than 50 micron If the water quality i...

Страница 11: ...damage to boiler and venting system Minimum design return water temperature to prevent condensation in boiler and venting is 120 F Minimum high limit setting is 140 F 1 Boiler used in heating system w...

Страница 12: ...12 Figure 5 Chilled Water Piping Figure 4 Typical Hot Water Piping 4 CONNECTING SUPPLY AND RETURN PIPING CIRCULATOR PUMP PN 240013090 REV C 10 01 2021...

Страница 13: ...Bypass Piping Circulator On Supply Figure 7 Bypass Piping Circulator On Return Bypass Piping Required For High Mass Large Water Content Systems 4 CONNECTING SUPPLY AND RETURN PIPING PN 240013090 REV C...

Страница 14: ...60 Volume 21 ft3 ACH x Total Input Mbh C Refer to National Fuel Gas Code for opening requirements between connected indoor spaces All Outdoor Air Provide permanent opening s communicating directly or...

Страница 15: ...ent pipe should have any dips or sags Requirements 3 Boiler series is classified as a Category I Vent installation shall be in accordance with Venting of Equipment of the National Fuel Gas Code ANSI Z...

Страница 16: ...ances remaining connected to it At time of removal of existing boiler following steps shall be followed with each appliance remaining connected to the common venting system placed in operation while o...

Страница 17: ...ition Turn thermostat or controller down again and check damper position indicator returns to closed position Vent Damper Manual Operation Vent damper may be placed in open position to permit burner o...

Страница 18: ...regulation should be used by propane installer Propane gas piping should be checked out by propane installer CHECKING GAS PIPING DANGER Fire Hazard Do not use matches candles open flames or other meth...

Страница 19: ...ighting fixtures televisions a fireplace or a chimney 4 Check thermostat operation by raising and lowering thermostat setting as required to start and stop the burners 5 Instructions for the final adj...

Страница 20: ...2 Integrated High Limit Electronic Ignition Control WARNING Modification substitution or elimination of factory equipped supplied or specified components may result in personal injury or loss of life...

Страница 21: ...p at highest unit in system If your units have automatic vents manual venting is unnecessary but it will speed up the proper filling of your system If your system is closed expansion tank system you m...

Страница 22: ...ly and turn clockwise to OFF Do not force WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life This appliance...

Страница 23: ...ostat to lowest setting for one minute then back to normal setting ADJUST PILOT BURNER Pilot flame should surround 3 8 to 1 2 of the pilot sensor See Figure 14 If flame needs adjusting do it as follow...

Страница 24: ...t shuts off gas supply to burners Turn your thermostat up to call for heat and let boiler run until temperature of water reaches limit setting Gas valve should shut off and circulator running until th...

Страница 25: ...rioritized If I1 I2 is not used turn Economy Feature OFF House will not get or stay warm 1 Check for air bound radiators 2 Check thermostat settings including heat anticipator settings common on non d...

Страница 26: ...ol terminals and wire joints Rollout switch blown Have your service agent check heat exchanged for blockage Replace rollout switch with exact replacement Blocked vent blown Have your service agent che...

Страница 27: ...and piping should be checked at least once a season If vent piping shows any sign of leaking replace immediately WATER SYSTEM If system is to remain out of service during freezing weather always drain...

Страница 28: ...ter than calculated heat loss of the building Consult manufacturer before selecting boiler for installations having unusual piping and pickup requirements BOILERS FOR USE AT HIGH ALTITUDE Boiler is fa...

Страница 29: ...It will remain lit until the water temperature falls 10 The Fuel SmartHydroStat prevents burner operation while this LED is on See Differential explanation on page 6 of Hydrolevel Manual LWCO ACTIVE I...

Страница 30: ...position restore to correct position If this LED is blinking and the burner is not firing Make sure the plug connection or jumper on boilers where vent damper plug is not used is secure Make sure the...

Страница 31: ...ting a Check pilot flame Verify it is blue steady and envelops 3 8 to 1 2 in 10 to 13 mm of flame rod See Figure A 1 for possible flame problems and causes b If necessary adjust pilot flame by turning...

Страница 32: ...d position 4 Return thermostat to desired position 5 Place vent damper in open position to permit burner operation by using HOLD DAMPER OPEN switch located on damper controller 6 Thermostat controls b...

Страница 33: ...ross orange and yellow wires in Molex plug see Figure 4 This will create bypass of the damper boiler should then ignite If boiler ignites Go to section B 4 Vent Damper Troubleshooting Guide If boiler...

Страница 34: ...or heat 1 Thermostat not calling for heat 2 Burned out heat anticipator 3 Loose or broken connections 4 Off On operating limit pressure control or low water cut off 5 Off On blocked vent switch or fla...

Страница 35: ...35 Company Address Phone Company Name Tech Initials Service Performed Date PN 240013090 REV C 10 01 2021...

Страница 36: ...tion THIS OVERRIDE MUST NOT BE USED UNLESS AT LEAST ONE OF THE FOLLOWING CONDITIONS IS TRUE An external energy management system is installed that reduces the boiler water temperature as the heating l...

Отзывы: