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12

should be 4 inches larger in diameter than vent pipe.

 WARNING

Do not connect boiler to any portion of 

mechanical draft system operating under 

positive pressure.

!

     

Minimum Vent Pipe Clearance

Wood and other combustible materials must not be 
closer than 6” from any surface of single wall metal 
vent pipe. Listed Type B vent pipe or other listed 
venting systems shall be installed in accordance with 
their listing.

Removing Existing Boiler From Common 
Venting System

When an existing boiler is removed from common 
venting system, common venting system is likely to be 
too large for proper venting of appliances remaining 
connected to it.
At time of removal of existing boiler, following steps 
shall be followed with each appliance remaining 
connected to the common venting system placed 
in operation, while other appliances remaining 
connected to common venting system are not in 
operation.

Seal any unused openings in the common venting 

1. 

system.
Visually inspect the venting system for proper 

2. 

size and horizontal pitch and determine there is 

no blockage or restriction, leakage, corrosion and 

other de

fi

 ciencies which could cause an unsafe 

condition.
Insofar as is practical, close all building doors 

3. 

and windows and all doors between the space in 

which the appliances remaining connected to the 

common venting system are located and other 

spaces of the building. Turn on clothes dryers 

and any appliance not connected to the common 

venting system. Turn on any exhaust fans, such 

as range hoods and bathroom exhausts, so they 

will operate at maximum speed. Do not operate a 

summer exhaust fan. Close 

fi

 replace dampers.

7 - CHIMNEY AND VENT PIPE CONNECTION

Place in operation the appliance being inspected. 

4. 

Follow the lighting instructions. Adjust thermostat 

so appliance will operate continuously.
Test for spillage at the draft hood relief opening 

5. 

after 5 minutes of main burner operation. Use 

the 

fl

 ame of a match or candle, or smoke from a 

cigarette, cigar or pipe.
After it has been determined that each appliance 

6. 

remaining connected to the common venting 

system properly vents when tested as outlined 

above, return doors, windows, exhaust fans, 

fi

 replace dampers and any other gas-burning 

appliance to their previous conditions of use.
Any improper operation of the common venting 

7. 

system should be corrected so the installation 

conforms with the National Fuel gas Code, ANSI 

Z223.1/NFPA 54. When re-sizing any portion of 

the common venting system, the common venting 

system should be re-sized to approach the 

minimum size determined using the appropriate 

tables in Chapter 13 of the National Fuel Gas 

Code, ANSI Z223.1/NFPA 54.

 WARNING

Boiler and venting installations shall be 

performed by a quali

fi

 ed expert and in 

accordance with the appropriate manual. 

Installing or venting boiler or other gas 

appliance with improper methods or materials 

may result in serious injury or death due to 

fi

 re or to asphyxiation from poisonous gases 

such as carbon monoxide with is odorless and 

invisible.

!

     

Содержание Columbia MCC II Series

Страница 1: ...ATION OPERATION MAINTENANCE MANUAL Models MCC 8D MCC 8DP MCC 9D MCC 9DP Tested For 50 psi ASME Working Pressure COLUMBIA BOILER COMPANY Main offices and Factory Pottstown PA Manufactured by ECR International Inc 2201 Dwyer Avenue Utica NY 13501 web site www ecrinternational com ...

Страница 2: ...2 1 DIMENSIONS Table 1 Dimensions BOILER MODEL NUMBER DIMENSIONS INCH FLUE DIAMETER A WIDTH MCC 8 7 27 MCC 9 7 30 Add 5 to height for vent Damper Figure 1 Dimensions ...

Страница 3: ...ensive piping systems etc 3 MBH 1 000 Btuh British Thermal Unit Per Hour Ratings marked Net AHRI Ratings indicate amount of remaining heat input used to heat radiation or termi nal units Net AHRI Ratings shown are based on allowance of 1 15 in accordance with factors shown on AHRI Standard as published by The Hydronics Institute Selection of boiler size should be based upon Net AHRI Rating being e...

Страница 4: ...y Read this manual and understand all requirements before beginning installation SAFETY SYMBOLS WARNINGS The following defined symbols are used throughout this manual to notify the reader of potential hazards of varying risk levels NOTICE Used to address practices not related to personal injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury WA...

Страница 5: ...ence of such requirements to the National Fuel Gas Code ANSI Z223 1 NFPA 54 Where required by the authority having 2 jurisdiction the installation must conform to the Standard for Controls and Safety Devices for Automatically fired Boilers ANSI ASME CSD 1 Boiler series is classified as a Category I Vent 3 installation shall be in accordance with Venting of Equipment of the National Fuel Gas Code A...

Страница 6: ...ultiple appliances Do not use an air infiltration rate ACH greater than 0 60 Volume 21 ft3 ACH x Total Input Mbh Refer to National Fuel Gas Code for opening C requirements between connected indoor spaces All Outdoor Air Provide permanent opening s communicating directly or by ducts with outdoors Two Permanent Opening Method Provide A opening commencing within 12 inches of top and second opening co...

Страница 7: ... of the relief valve outlet over the entire length of discharge line have no intervening shutoff valve between safety relief valve and discharge to atmosphere do not plug or place any obstruction in discharge line terminate freely to atmosphere where any discharge will be clearly visible and at no risk of freezing allow complete drainage of the valve and the discharge line be independently support...

Страница 8: ...heating boiler Appropriate valves must be used to prevent chilled medium from entering heating boiler See Figure 5 page 9 B Boiler connected to heating coils located in air handling units where they may be exposed to refrigerated air circulation piping system shall be equipped with flow control valves or other automatic means to prevent gravity circulation of boiler water during cooling cycle LOW ...

Страница 9: ...9 Figure 5 Chilled Water Piping Figure 4 Typical Hot Water Piping 6 CONNECTING SUPPLY AND RETURN PIPING ...

Страница 10: ...10 Figure 6 BYPASS PIPING CIRCULATOR ON SUPPLY Figure 7 BYPASS PIPING CIRCULATOR ON RETURN Bypass Piping Required For High Mass Large Water Content Systems 6 CONNECTING SUPPLY AND RETURN PIPING ...

Страница 11: ...d by using plug supplied with vent damper Position furnished vent damper on top of flue 1 outlet collar Fasten damper securely to flue outlet collar with sheet metal screws Verify damper blade has clearance to operate inside of diverter Do not modify either draft diverter or vent damper during installation As An Option Damper may be installed in any horizontal or vertical position closer to flue o...

Страница 12: ...ny appliance not connected to the common venting system Turn on any exhaust fans such as range hoods and bathroom exhausts so they will operate at maximum speed Do not operate a summer exhaust fan Close fireplace dampers 7 CHIMNEY AND VENT PIPE CONNECTION Place in operation the appliance being inspected 4 Follow the lighting instructions Adjust thermostat so appliance will operate continuously Tes...

Страница 13: ...er indicator points to open position Turn thermostat or controller down again and check damper position indicator returns to closed position Vent Damper Manual Operation Vent damper may be placed in open position to permit burner operation by using HOLD DAMPER OPEN switch located on damper controller Thermostat will control burner firing as before while damper will remain open DO NOT turn damper o...

Страница 14: ...aller Two stage regulation should be used by propane installer Propane gas piping should be checked out by propane installer CHECKING GAS PIPING DANGER Fire Hazard Do not use matches candles open flames or other methods providing ignition source Failure to comply will result in death or serious injury Pressure test boiler and gas connection before placing boiler in operation Pressure test over 1 2...

Страница 15: ...tures televisions a fireplace or a chimney Check thermostat operation by raising and 4 lowering thermostat setting as required to start and stop the burners Instructions for the final adjustment of the 5 thermostat are packaged with the thermostat adjusting heating anticipator calibration etc Set heat anticipator at 2 amps 24 volt thermostat connects to aquastat terminals T and TV WARNING Electric...

Страница 16: ...Integrated High Limit Electronic Ignition Control 240008781 I Inducer is not an option WARNING Modification substitution or elimination of factory equipped supplied or specified components may result in personal injury or loss of life ...

Страница 17: ...17 11 WIRING DIAGRAMS Figure 13 Integrated High Limit Electronic Ignition Control 240008781 ...

Страница 18: ...18 11 WIRING DIAGRAMS Figure 14 Integrated High Limit Electronic Ignition Control 240008781 ...

Страница 19: ...d repeat this process Repeat until you have covered every radiation units in the system ending up at highest unit in system If your units have automatic vents manual venting is unnecessary but it will speed up the proper filling of your system If your system is closed expansion tank system you may leave it open to refill system automatically as needed Check temperature pressure gauge Not position ...

Страница 20: ...lockwise to OFF Do not force WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life This appliance is equipped with an ignition device which automatically lights burner Do NOT try to light this burner by hand Before operating smell all around appliance area for gas Be sure to smell next to floor because some ga...

Страница 21: ...t be functioning properly to permit operation Safety lockout system has to be reset by turning thermostat to lowest setting for one minute then back to normal setting ADJUST PILOT BURNER Pilot flame should surround 3 8 to 1 2 of the pilot sensor See Figure 16 If flame needs adjusting do it as follows Remove screw cover over pilot adjusting screw 1 Insert small screwdriver and adjust flame as 2 nee...

Страница 22: ...w degrees After setting limit control to limit setting C check to see if it shuts off gas supply to burners Turn your thermostat up to call for heat and let boiler run until temperature of water reaches limit setting Gas valve should shut off and circulator running until thermostat is satisfied or water cools enough to restart burners through limit control Set thermostat for desired temperature D ...

Страница 23: ...NT PIPE Venting and piping should be checked at least once a season If vent piping shows any sign of leaking replace immediately WATER SYSTEM If system is to remain out of service during freezing weather always drain it completely water left in to freeze will crack pipes and or boiler CLEANING YOUR BOILER AND BURNERS Flue passages between sections should be examined yearly and cleaned if necessary...

Страница 24: ...minals and wire joints Rollout switch blown Have your service agent check heat exchanged for blockage Replace rollout switch with exact replacement Spill switch blown Have your service agent check venting system and chimney for blockage or down draft condition Reset spill switch Vent damper not operating Consult troubleshooting guide in Effikal manual packaged with vent damper Possible Cause What ...

Страница 25: ...nstalled in supply line It will eliminate air from water before it reaches radiators and bleed off this air MAIN AIR VENT FOR DOWN FLOW SYSTEMS OR DIAPHRAGM TYPE EXPANSION TANK Before system is filled with water there is air in pipes and radiation units Some of it will be trapped as system is filled It is possible to eliminate most of this air through air vent on radiation units Main air vent will...

Страница 26: ...l switch must be reset manually after switch has cooled off by pushing reset button down Check venting system and chimney for blockage when restoring system to operating condition DO NOT operate boiler without spill switch 17 EQUIPMENT AND OPTIONAL ACCESSORIES ROLLOUT SWITCH FLAME ROLLOUT SAFETY SHUTOFF Rollout switch is temperature sensitive fuse link device Located on boiler base just outside fi...

Страница 27: ... Check sensing bulb is fully inserted in well and is not loose Refer to enclosed addendum for wiring instructions when using indirect hot water heater A 3 Adjusting Settings To discourage unauthorized changing of settings pro cedure to enter adjustment mode is required To enter adjustment mode press UP DOWN and I buttons simultaneously for three seconds Press and release I button until parameter r...

Страница 28: ...ore retry Flame signal was lost during state 7 or 8 and delay is called before retry 32 second delay 13 Soft lock out Soft lockout duration is one hour may override with manual reset 14 Hard lock out Manual reset is required for hard lockout 15 Wait for limit to close Possible thermostat call for heat limit switch is open 16 Flame out of sequence Flame signal sensed before trial for ignition Appro...

Страница 29: ...and display On retry models wait for retry or reset at thermostat Check for correct installation and wiring before replacing any component Control module cannot be repaired If it malfunctions it must be replaced Use only qualified service agent to service ignition systems Perform checkout as first step in troubleshooting 1 Check troubleshooting guide to pinpoint cause of problem See Table 7 page 3...

Страница 30: ...lockout is reset after one hour if alarm reason disappears 63 Soft lockout maximum number of recycles exceeded Soft lockout 64 Soft Lockout electronics failure On board self diagnostics detected error Soft lockout 65 Over temperature error Sensor measured temperature in excess of maximum allowable limit Soft lockout Note Soft lockout time is 1 hour or manual reset Hard lockout requires manual rese...

Страница 31: ... damaged wire Check for cracked ceramic insulator which can cause short to ground and replace igniter sensor if necessary At gas valve disconnect main valve wire from MV terminal Turn on power and set thermostat to call for heat Pilot should light main burner will remain off because main valve actuator is disconnected Check pilot flame Verify it is blue steady and envelops 3 8 to 1 2 in 10 to 13 m...

Страница 32: ...COLUMBIA BOILER COMPANY Main offices and factory Pittstown PA ...

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