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INSTRUCTION MANUAL FOR THE BioLine MODEL WITH A MAXIMUM OUTPUT OF 20/25 kW

Operation and

Maintenance

of the BioLine 20/25
Pellet Burner

20180206

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Содержание BioLine 20

Страница 1: ...1 INSTRUCTION MANUAL FORTHE BioLine MODELWITH A MAXIMUM OUTPUT OF 20 25 kW Operation and Maintenance of the BioLine 20 25 Pellet Burner 20180206...

Страница 2: ...of normal wood pellets with the aver age values from our fuel specification If you need a higher output of between 25 and 300 kW please contact Ecotec Sweden AB IMPORTANT The green protective hood ove...

Страница 3: ...NAL DESCRIPTION USING THE CONTROL SYSTEM SAFETY SAFETY CHECKS ALARMS TROUBLESHOOTING MAINTENANCE RECOMMENDATIONS ON FUEL PELLETS INSTALLATION WIRING TABLE OPERATING NOTES PAGE 4 PAGE 5 PAGE 6 PAGE 8 P...

Страница 4: ...nsor 10 Combustion fan 11 Sluice feeder 12 Internal fuel store 13 Drive motor 14 Level sensor receiver black 15 Level sensor transmitter white 16 Connector 17 Feed auger 18 Thermal contact 19 Microswi...

Страница 5: ...y 5 Operating thermostat cable input 6 Maximum thermostat cable input 7 Unused input 8 Input output for multicore cable to the burner 9 Power input 230 240 VAC 10 External feed output 11 Cover for Ter...

Страница 6: ...controlled by its own thermostat A preset oxygen function with primary and secondary air supplies ensures the complete combustion of the pellets which is both cost effective and environmentally friend...

Страница 7: ...d by the comparison below Good quality pellets contain no more than 0 5 ash As a result the ash will need to be emptied at 3 or 4 week intervals depending on the type of boiler Using pellets with a 2...

Страница 8: ...or about 180 seconds If you want to bypass the countdown press the Stop button once You can change the parameters in the control system using its menu options Button Description Used to start the burn...

Страница 9: ...display In fixed output mode the display shows Man oper Menu structure Status Opeating 85 M u Temperature 60 0 C Curr feed XX Op time int XXX h Service 1 XXX h Service 2 XXX h Settings Settings menu u...

Страница 10: ...left until Service 1 Can be set by customer and distributor The right arrow button u opens the Settings menu Shows how many hours the burner s internal motor has been in operation Operating hours int...

Страница 11: ...burner operating Only the external feed runs Shows how long be fore the external feed will run if it is started as shown above The value which the optical sensor must exceed for the burner to identify...

Страница 12: ...you can start it by pressing the Start button The burner goes through the start sequence shown below Note that the burner is constantly monitoring to see whether the pellets are burning and will move...

Страница 13: ...diately press the Stop button again Output in kW Burner fan in Feed in 20 100 100 18 90 90 16 80 80 14 70 70 12 60 60 Output The burner s factory setting is to use output control with both the maximum...

Страница 14: ...filled with a limited quantity of fuel from the external feed system on each occasion The fuel flows through a sluice which is tight fitting and synchronised with the internal feed A thermal contact...

Страница 15: ...minutes The burner can be restarted using the Start button once the thermal contact has been reset When the thermal contact is reset the alarm message disappears The burner has stopped because the bo...

Страница 16: ...rm message Safety alarm Alt 1 Hot boiler CHECK Whether the boiler s maximum ther mostat has triggered ACTION Reset the button on the boiler s maximum thermostat and restart the system A common cause i...

Страница 17: ...not spin freely CHECK That the cable with its pins are con nected ACTION Connected the loose pins other wise call the installer Alarm message Pellets failure This fault is caused by a lack of fuel in...

Страница 18: ...he feed auger This should be done once a month or as required DO NOT FORGET TO SWITCH OFF THE MAINS SWITCH BEFORE SERVICING THE BURNER AND TO SWITCH IT ON AGAIN WHEN THE SERVICE IS COMPLETED Check the...

Страница 19: ...of problems that occur because of poor fuel quality are caused by faults in the manufacturing handling or interim stor age processes before the fuel reaches the customer At high concentrations of fine...

Страница 20: ...e 230 VAC Maximum fuse 10 A The terminal blocks in the box are screw terminal blocks Maximum area 1 5 mm2 TRANSIENT PROTECTION To protect the control system from disrup tion the external components re...

Страница 21: ...ng various signals to K1 you can choose which alarm function you want to use The diagram below shows how to apply 20V to an alarm unit when the burner emits an alarm INSTALLATION Burner cabling The mu...

Страница 22: ...MAL CONTACT BACK HEAT TACHOMETER LIMIT POSITION BURNER IN BOILER Signal M 12 12 IGNITION ELEMENT 230 Vac M 13 N Present in BioLine 20 25 IGNITION ELEMENT 230 Vac M 14 U Present in BioLine 20 25 TACHOM...

Страница 23: ...23 WIRING TABLE CONTROL CABINET...

Страница 24: ...24 OPERATING NOTES OPERATING NOTES Date Measure...

Страница 25: ...25 OPERATING NOTES OPERATING NOTES Date Measure...

Страница 26: ...26 OPERATING NOTES OPERATING NOTES Date Measure...

Страница 27: ...27 OPERATING NOTES OPERATING NOTES Date Measure...

Страница 28: ...kW and 300 kW We are confident that we can offer you the best products on the market and a reduction in your heating costs We regard pellets as today s fuel not as the fuel of the future The earth s...

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