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Product description

Brenner E10.12000/14000 L-EUF

Product description

The type E 10.12000/14000 LE-UF burners 
are oil burners  for the combustion of EL fuel 
oil to DIN 51603-1.
They are equipped with a free-flame burner 
head for low-NOx combustion. Other com-
ponents of the burners are: combustion-air 
fan, air-pressure monitor with test pushbut-
ton, air box with servomotor for the air dam-
pers, oil atomizer with high-pressure oil 
pump, nozzle piping, return nozzle, oil 
hydraulics block (with pressure monitors, val-
ves and control shaft), flexible pressure 
tubing, and electrical igniter for fuel-oil opera-
tion. The burners can be linked up with an 
electronic controller for interconnected ope-
ration, or can be equipped with their own 
electronics for interconnected operation. 
Speed control and O

2

 control are options.

Important information

The burners should be installed and put into 
operation by an engineering specialist who is 
familiar with, and adheres to, the applicable 
regulations and guidelines. Only the manu-
facturers, or persons appointed by them, are 
permitted to do any repair work on monitors, 
limiters and automatic firing systems as well 
as any other safety-relevant equipment. Also 
the replacement of original components is 
the sole responsibility of specialists. The bur-
ner should be maintained at least once a 
year by a duly qualified person. To this end, 
a maintenance contract is recommended to 
be concluded.
The burner must not be operated in rooms 
exposed to aggressive vapours (e.g. sprays, 
perchloroethylene, tetrachloro-hydrocarbon, 
solvents) or dust. For a proper combustion-
air supply, the firing system zone shall be 
sufficiently ventilated.

Oil-based operation
Start-up

When the firing system is turned on, the bur-
ner control circuit will close and the program 
will be started. The burner will then be put 
into operation as soon as the program has 
been executed. This start-up process is con-
trolled and monitored by the automatic firing 
unit (which is a component of the electronic 
burner controller). The fan starts to run, and 
the electric servomotor moves the closed air 
damper into the pre-ventilation position so 
that the burner can ventilate the combustion 
chamber and exhaust with the required air 
quantity.
After the required pre-ventilation time, the air 
damper is moved into the ignition position.  
Ignition is initiated, and the oil supply is 
released. The solenoid valves open and let 
the pressurized oil flow to the nozzle and 
return line. The oil is then atomized, mixed 
with the combustion air, and ignited. A pro-
per, stable flame will form within the safety 

period. Until the end of this safety period, a 
"flame" signal will be applied via the flame 
monitor to the automatic firing unit, and is 
maintained until normal shut-down. The bur-
ner start-up program is completed.  

Operation

Following the formation of the flame, the bur-
ner will for a short time remain at the separa-
tely set ignition load level and is then 
reduced to the minimum power level. The-
reafter, power control is released, i.e. the 
power controller automatically regulates the 
burner within the range from partial to full 
load. Depending on the heat required, the 
controller sends an "open" or "close" signal 
to the servomotor to increase or reduce the 
oil and air rate. In this "interconnected" con-
trol mode, both the oil control valve and the 
air damper are set and, thus, the oil quantity 
controlled in relation to the air quantity. 
Thanks to this stepless volume control, the 
burner can be set to any point between par-
tial and full load. When the burner is out of 
operation, the air damper is closed so that no 
cold air can flow through the burner, heat 
generator and chimney.  

General safety functions (oil) 

If no flame forms after burner starting (fuel 
release), the burner will shut down when the 
safety period has elapsed (shut-down on 
faults). Flame failure during operation and air 
pressure failure during pre-ventilation or 
during burner operation result in a fault shut-
down. Any failure of the flame signal after the 
safety period and a flame signal during pre-
ventilation (external light control) result in a 
fault shut-down, and the automatic firing unit 
(component of the electronic burner control-
ler) is locked. Unlocking is possible immedia-
tely after the fault shut-down. The firing unit 
will return to its start position and resume the 
burner restarting process. A power failure 
results in a normal shut-down of the burner. 
After voltage recovery, the burner can be 
automatically restarted provided no other 
locks are active (e.g. one set by a safety 
chain). As a rule, fuel supply is immediately 
cut off when a trouble occurs.

Содержание E10.14000.45 L-EUF

Страница 1: ...Operation Manual for the authorized specialist Dual fuel Burner E 10 L EUF 06 2006 102 885 8162...

Страница 2: ...rt up Return Nozzle Rod RDG 1250 17 Nozzle selection Sonic 18 Checking Procedure 19 Adjusting Instructions Air Flow Rate Adjusting Procedure 20 Elektronic Burner Control with Electronic Compound Contr...

Страница 3: ...ry Place of installation The burner must not be operated in rooms containing corrosive vapours e g spray perchloroethylene hydro carbon tetrachloride solvent etc and tending to heavy dust formation an...

Страница 4: ...acc EN267 Detailed values on request Oil connection High pressure pump 30 bar mounted on burner approx 2700 l h 4 0 kW approx 4000 l h 5 5 kW Fan motor 400 690 V 50 60 Hz 2950 3550 U min IP55 37 kW 4...

Страница 5: ...sion Drilling Template Motor with disassembled protection grid The air intake box can be rotated in steps of 22 5 C the swivelling function however is then not functional Note In pecial cases the air...

Страница 6: ...rough the burner chamber heat exchanger and chimney The interior cooling los ses will be greatly minimized General safety functions In case a flame does not develop when starting the burner fuel relea...

Страница 7: ...epending on the heat demand Electronic compound control The air box includes an actuator for operating the air damper The oil control valve incorporates an actuator for adju sting the return oil flow...

Страница 8: ...Return oil pressure switch 312 Feed oil pressure switch 349 Actuator In case of TRD 604 72 hr control items pos 311 312 need to be tested according to special construc tion design or must be installed...

Страница 9: ...eturn flow rate Control shafts with different control contour parameters are available for adjustment to various oil nozzle sizes This concept ensures that an excellent control characteristic and a wi...

Страница 10: ...10 E 10 1200 L EUF Start up Burner Head Settings E 10 L EUF...

Страница 11: ...allo wed to be entrusted to authorized spe cialists only Burner installation For mounting the burner to the boiler make sure the connection plate is pre pared in accordance with the dimensi ons given...

Страница 12: ...lers for example should done at a diameter not below 70 of the combu stion chamber diameter The space between the flame pipe of the burner and the boiler lining should be lined with heat resistant mat...

Страница 13: ...gauge are mounted to the oil pump for measu ring the oil pressure NOTE After the burner has been taken into operation the gauges must be removed again and the connections sealed with suitable means I...

Страница 14: ...m 20 to 40bar and oil temperatures up to 140 C The ambient temperature in the vicinity of the coil should not exceed a temperature of 60 C SW 41 SW 41 SW 41 swirl chamber platee adapter mounting rod N...

Страница 15: ...k pres sure If this pipe is connected to a ring main having a low overpres sure it is essential to observe that the pressure at connection S must in any case be at least 20 bar higher than that pressu...

Страница 16: ...withdrawn and the nozzle needle is opened During the short time where the piston moves from closed to open needle position the pressure at connection C is always at least 2bar lower than the pressure...

Страница 17: ...re would keep the slider open Under normal circum stances both locking mechanisms would open at the same time The oil in the forward flow section would exit through the nozzle head to be mixed with th...

Страница 18: ...1000 60 with controlled return Light fuel Oil Feed pressure 28bar Return nozzles of the type Sonic Spray are available in different ratings with an angle of spray of 45 60 or 80 The 45 nozzles are pr...

Страница 19: ...ly system Set fuel selector switch to its Oil posi tion Fill pump with oil Mount pressure gauge in the feed line and return line Mount the pressure gauge for checking the pump suction pressure Bleedin...

Страница 20: ...n and open in maximum position The combustion air flow rate required for proper fuel combustion is controlled by an electronic fuel air compound con trol system over the full load range A check is mad...

Страница 21: ...OEM Refer to the documentation supplied with the electronic compound control system for the pre operational work on the burner the checking requirements e g actuators limit switches potentio meters et...

Страница 22: ...grammed by means of the operating and control module or a laptop compu ter If the compound controller is adjusted by means of the operating and display module it will only be possible to correct the c...

Страница 23: ...ND 5 AA MA 6 AB MB NOTE Check the zero position of the servomotors prior to start up Technical documentation BCS 300 Dungs Technical data Maximum torque 15 Nm Gear reduction 745 1 Positioning times at...

Страница 24: ...ime 40 sec for 90 Torque 15 Nm Static holding moment 8 Nm Dimensiones B x H x T 93 mm x 144 mm x 149 mm Potentiometer integrated 5 k Electrical Actuator STM 40 The actuator STM 40 is used in connec ti...

Страница 25: ...ker attached to the housing side wall Functional test without burner start After the electronic compound controller has been connected electrically pro ceed with adjusting the potentiometers of the ac...

Страница 26: ...cc to DIN EN in pumps without quick action stop valve DSF 146 F 0 10 bar 0 5 2 5 bar Return line acc to TRD 604 72h DSB 158 F 3 25 bar 1 0 4 3 bar Feed line acc to TRD 604 72h Air pressure switch The...

Страница 27: ...gases such as refinery and high furnace gases FFS 06 IR 1200 2800nm oil gas furnaces with heavy flue gas recirculation waste gases with yellowish colouring without UV radiation Sensitivity Adjustment...

Страница 28: ...ation detectors cover the spectral range from 190 to 520nm All blue burning flames such as gas or oil flames can be monitored with these flame monitors In particular flames the UV radiation of which a...

Страница 29: ...he detector current Circuit for detector current measure ment A Incidence of light M Micro ammeter direct current internal resistance 5000 Refer to the data sheet of the respective automatic furnace c...

Страница 30: ...only qualified personnel to per form commissioning and maintenance work A trouble free burner operation can be ensured only if the intensity of the UV radiation on the location of the detec tor is st...

Страница 31: ...t temperatures will signifi cantly decrease the lifetime System of protection QRA2 IP40 QRA53 QRA55 IP 54 Dimensioned drawings All dimensions in mm Mounting position any Transport IEC 721 3 2 Climatic...

Страница 32: ...ays a clean and fat free surface of all parts to be fitted into one another For reassembly Place the disk and the bush into their initial position wit hout rotating into one another make sure that the...

Страница 33: ...0 Check the electrical connections 11 Check the burner head setting 12 Check the control equipment for proper operation setting and safety period 13 Check the pressure switch for pro per setting and o...

Страница 34: ...move the casing cover When closing the casing cover do the following steps Screw in the screws 1 to 6 by doing only a few turns Tighten the screws beginning with the screws 1 and 2 followed by the scr...

Страница 35: ...12 97 0 40 15 11 3 40 12 89 0 50 15 03 3 50 12 82 0 60 14 96 3 60 12 75 0 70 14 88 3 70 12 67 0 80 14 81 3 80 12 60 0 90 14 74 3 90 12 53 1 00 14 66 4 00 12 45 1 10 14 59 4 10 12 38 1 20 14 52 4 20 12...

Страница 36: ...electrodes Cracked insulator Replace insulator Defective igni tion transformer Replace transformer Defective auto matic furnace controller Replace controller Burnt ignition cable Replace cable search...

Страница 37: ...ause Remedy Dirty flame sen sor Clean flame sensor Burner fails to start Check connection of automatic fur nace controller Trouble lamp lights flame trouble Unlock and search for cause Weak flame sen...

Страница 38: ...e due to any of the above mentioned points it will be necessary to test the burner functions very carefully Prevailing conditions The burner will be found to be out of operation and in faulty and inte...

Страница 39: ...illing line 10 Limit transmitter 11 Vent line 12 Pump unit 13 Pressure holding valvel Stepless control with supply pump and ring line system Stepless control direct intake 1 Burner blower 2 Oil filter...

Страница 40: ...h the required air quantity After the required pre ventilation time the air damper is moved into the ignition position Ignition is initiated and the oil supply is released The solenoid valves open and...

Страница 41: ...41...

Страница 42: ...44 Customer Service ECB GmbH Struppener Strasse 01796 Pirna...

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