Ebsray HD600 Скачать руководство пользователя страница 5

......

For pumps fitted with EBSRAY Mechanical Seals: 

 

7. 

Release Mechanical Seal Plate evenly to avoid 
damage. 

8. 

Remove access plug and rotate Shaft until 
Drivescrew is accessible, loosen Drivescrew 2 full 
turns to clear circlip groove. 

9. 

To facilitate removal of Cover, tapped extraction 
holes are fitted. Remove Cover assembly 
complete with Inner Rotor. Care should be taken 
to prevent Inner Rotor sliding off Inner Rotor Pin. 

10.  The Rotor/Shaft assembly can now be driven 

through the pump from the drive end taking care to 
adequately support the Rotor end. 

11.  Remove Inner Race Lockring and Bracket Ball 

Bearing. 

12. 

Remove Mechanical Seal components taking care 
to avoid damage to lapped faces. 

13. 

Disassemble Cover assembly if required. 

14. 

Remove Body from Bracket if required. 

15. 

Press out Inner Rotor Bearing and Rotor Bearing if 
replacement is required. 

 
..........

For pumps fitted with packed glands:

 

Standard packed glands require correct grade packing 
for duty. A Lantern Ring is fitted acjacent to the Rotor 
Bearing for suction return and relief of packing pressure. 

7. Release 

Glandplate. 

8. 

To facilitate removal of Cover, tapped extraction 
holes are fitted. Remove Cover assembly 
complete with Inner Rotor. Care should be taken 
to prevent Inner Rotor sliding off Inner Rotor Pin. 

9. 

The Rotor/Shaft assembly can now be driven 
through the pump from the drive end taking care to 
adequately support the Rotor end. 

10.  Remove Inner Race Lockring and Bracket Ball 

Bearing. 

11. 

Using a suitable tool, remove Packing and Lantern 
ring. 

12. 

Disassemble Cover assembly if required.  

13. 

Remove Body from Bracket if required. 

14. 

Press out Inner Rotor Bearing and Rotor Bearing if 
replacement is required. 

4.4

 

INSPECTION

 

Inspect components for damage or excessive wear. Note 
that typical wear of components in EBSRAY's rotary 
Internal Gear positive displacement pumps tend to 
compensate each other and working clearances are to 
some extent maintained by this compensation. If pump 
performance has been satisfactory, existing components 
although worn, may still have adequate service life and 
could be used provided any burrs or sharp edges are 
removed prior to reassembly.  
Major refurbishing of the pump should be done in line 
with reconditioning to an 'as new' status as replacing or 
repairing one component may have an effect on other 
components and the working clearances of the pump. 
 

4.5

 

REASSEMBLY- PRELIMINARY

 

1. 

Ensure all parts are clean before assembly. 
Remove any burrs. 

2. 

Ensure free running fit of Inner and Outer 
Lockrings in Bracket. 

3. 

Fit lip seals to Inner and Outer Lockrings, 
positioning sealing lip

 towards 

Bearing. 

4. 

If replacing Bracket Bearing: 

 

a) Metallic: Press-fit, ensuring lubrication groove in 
Bearing is in the 12 'O'clock position. If the Bracket 
has a greaser hole, align lubrication groove with 
the greaser hole and drill through after fitting 
Bearing. 

 

b) Carbon: The recommended method of fitting 
carbon Bearings is shrink-fitting. Press-fitting 
carbon Bearings may cause damage to the 
Bearing. Fit Bearing flush with spigot face, 
ensuring lubrication groove in Bearing is in the 12 
'O'clock position. Machine or ream to achieve 
correct clearance on Shaft ensuring squareness 
and concentricity with locating spigot. 

5. 

If replacing Inner Rotor Bearing: 

 

a) Metallic: Press-fit with Bearing flush with one 
side of Inner Rotor. 

 

b) Carbon: Shrink fit. (See 4b). 

 

Machine or ream to achieve required clearance on 
Inner Rotor Pin ensuring squareness and 
concentricity with Inner Rotor O.D. 

 
 
 

 

5

Содержание HD600

Страница 1: ... INSTALLATION OPERATION MAINTENANCE INSTRUCTIONS FOR EBSRAY MODEL HD600 ROTARY INTERNAL GEAR PUMP EBSRAY PUMPS PTY LIMITED ACN 000 O61 003 628 PITTWATER RD BROOKVALE NSW 2100 AUSTRALIA PH 61 2 9905 0234 FAX 61 2 9938 3825 ...

Страница 2: ...n and the carrier s copy of the consignment note and a claim should be made immediately on the transport company Should a shortage be evident on receipt notify EBSRAY immediately giving full details and packing note number 1 5 HANDLING Do not drop pump pumpset Care should be taken in moving handling pumps pumpsets A sling should be placed under or around a pump pumpset in order to minimise stress ...

Страница 3: ...hich are not involved in the meshing cycle are sealed by the crescent C Body and Cover Refer Fig 5 3 2 PUMPING PRINCIPLE When rotation is started there is an increase in cell volume as the teeth come out of mesh This creates a partial vacuum and the pressure differential thus created initiates movement of the liquid through the inlet port D filling the teeth cells of the two displacement rotors Wh...

Страница 4: ... maintained for extended periods particularly with integral Bypass Valve The Bypass Valve should be set on site in accordance with the predetermined pump and or system differential pressure required Refer separate instructions SECTION 4 MAINTENANCE CAUTION PRIOR TO ANY DISASSEMBLY OR SERVICE VERIFY THAT ALL REQUIREMENTS OF STATUTORY REGULATIONS OR CODES ARE MET AND THAT SPECIFIC SITE REQUIREMENTS ...

Страница 5: ...d Rotor Bearing if replacement is required 4 4 INSPECTION Inspect components for damage or excessive wear Note that typical wear of components in EBSRAY s rotary Internal Gear positive displacement pumps tend to compensate each other and working clearances are to some extent maintained by this compensation If pump performance has been satisfactory existing components although worn may still have a...

Страница 6: ...iametral clearance X for the two points Repeat this procedure for the other two measurement points X2 c To check clearance between Inner Rotor and Cover crescent Inner Rotor should be held towards inlet plane Refer Fig 7 7 Ensure all lubrication cooling circulation harness assemblies are clear of any obstructions 8 EBSRAY recommend replacement of all Gaskets Seals and O rings at every overhaul to ...

Страница 7: ...adjusted correctly are designed to have a very small amount of seepage If packing is too tight it will generate excessive heat if too loose it will leak excessively 12 Lubricate Lipseal on Inner Lockring and slide Lockring along Shaft screw Lockring in until it protrudes approximately 4mm from thread on pump side 13 Lubricate Bracket Ball Bearing Fit Bearing to Shaft and drive Bearing into positio...

Страница 8: ...ody and re machine or replace 2 Check Valve for damage or deposits Clean thoroughly or replace Valve as required If worn or if seat or Valve is damaged lap cleaned replaced Valve into valve seat 3 Inspect Bypass Valve Spring Replace if broken or damaged 4 It is advised that all gaskets be replaced whenever disassembled 5 Check Cap Washer Adjusting Screw and Locknut for damage Replace as required 5...

Страница 9: ...r discharge pipes of insufficient diameter causing excessive friction loss 5 Bypass valve pressure setting too low Increase pressure by screwing in adjusting screw DO NOT exceed pump or system design pressure or overload motor etc 6 Insufficient NPSH available 7 Excess axial clearance setting of rotor to cover 8 Excess clearances in pump due to wear 6 3 EXCESSIVE POWER CONSUMPTION 1 Differential p...

Страница 10: ...alve Spring 1 54 Bypass Valve Lock Nut 1 55 Bypass Valve Adjusting Screw 1 56 Bypass Valve Adjusting Screw Cap 1 56A Gasket Adjusting Screw Cap 1 57 Bypass Valve Gasket 2 60 Inner Rotor 1 61 Inner Rotor Bearing 1 62 Inner Rotor Pin 1 63 Inner Rotor Pin Nut 1 64 Inner Rotor Pin Washer 1 64A Inner Rotor Pin Spacer 1 68 Bracket 1 69 Rotor Bearing 1 69A Extraction Washer 1 69B Extraction Washer O ring...

Страница 11: ...11 11 ...

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