Ebsray HD600 Скачать руководство пользователя страница 2

SECTION 1 - GENERAL

INTRODUCTION

 

This leaflet is intended to assist those involved with the 
installation, operation and maintenance of EBSRAY 
Model HD600 Internal Gear Positive Displacement 
Pump. The design, materials and workmanship 
incorporated in the manufacture of EBSRAY pumps 
make them capable of reliable operation over a long 
working life. Correct installation is essential. Service life is 
enhanced by periodic inspection and careful 
maintenance. 

 

1.1

 

CAUTION

 

INSTALLATION AND SERVICING OF THIS 
EQUIPMENT SHOULD BE PERFORMED BY 
QUALIFIED COMPETENT PERSONNEL IN 
ACCORDANCE WITH RELEVANT STATUTORY 
REGULATIONS OR CODES, IN CONJUNCTION WITH 
THESE INSTRUCTIONS

 
When the equipment supplied utilises components other 
than those manufactured by EBSRAY e.g. couplings, 
speed reducers, electric motors etc, reference should be 
made to the original manufacturer's data before 
installation or servicing is commenced. Failure to observe 
these details may void the warranty. 
 

1.2

 

 

The pump must be operated within the original 
selected design parameters of speed, temperature, 
pressure and viscosity. Should any change be 
contemplated, please confer with EBSRAY in order 
to verify the suitability of such a change.

 

1.3

 

TRANSPORTATION AND PACKING

 

Standard domestic packing is suitable for shipment in 
covered transports. Ports must be sealed to exclude 
ingress of solids. When received on site the pump should 
be stored in a dry covered area. 
If storage is required for other than a short period prior to 
installation, special preservatives and protective 
wrappings will be required. Refer to EBSRAY for details. 

 

1.4

 

INSPECTION ON RECEIPT - SHORTAGES

 

On receipt of equipment, check all items against the 
dispatch documents and inspect for damage. Any 
damage or shortage incurred during transit should be 
noted on the packing note and on both your own and the 
carrier's copy of the consignment note and a claim 
should be made immediately on the transport company. 
 
Should a shortage be evident on receipt, notify EBSRAY 
immediately giving full details and packing note number. 

 

1.5

 

HANDLING

 

Do not drop pump/pumpset

 Care should be taken in 

moving/handling pumps/pumpsets. A sling should be 
placed under or around a pump/pumpset in order to 
minimise stress on the internal components. 
The pump/pumpset should be lifted in such a manner as 
to ensure compliance with the relevant lifting codes. 

Severe internal damage may result if correct 
handling and due care is not taken.

 

 
 
 
 
 
 

 

SECTION 2 - INSTALLATION

 

 

CAUTION

 

INSTALLATION AND REMOVAL OF THIS EQUIPMENT 
SHOULD BE PERFORMED BY QUALIFIED COMPETENT 
PERSONNEL IN ACCORDANCE WITH RELEVANT 
STANDARDS, CODES, REGULATIONS AND SITE 
RESTRICTIONS - IN CONJUNCTION WITH THESE 
INSTRUCTIONS.

 

 

 

NEVER LOOSEN OR REMOVE FITTINGS, FLANGES, ETC. 
WHILE UNDER PRESSURE, ALWAYS ISOLATE 
COMPONENTS OR PIPEWORK AND DEPRESSURISE 
PRIOR TO WORK. 

 

 

2.1

 

LOCATION

 

The pumpset should be placed as close as practicable to 
the source of supply, keep within the NPSH requirement 
of the pump. Ensure floor area and headroom allotted is 
sufficient for inspection and maintenance. Allow sufficient 
space and ventilation for motor cooling requirements. 
Allow for crane or hoist access if required. 

 

2.2

 

FOUNDATIONS

 

Baseplate mounted Pumpsets should be accurately 
installed. When on a concrete foundation ensure that it 
has been poured on a solid footing. NOTE: Position 
foundation bolts to match baseplate foundation plan. 
Pumpsets must be securely bolted down. 
 

2.3

 

PUMP PIPING CONNECTIONS

 

All piping should be supported independently of and line 
up accurately with the pump ports.  

 
SEVERE DAMAGE COULD RESULT IF PIPING IS 
DRAWN INTO PLACE BY USE OF FORCE AT THE 
PORT CONNECTIONS OF THE PUMP.

 

 

2.4

 

STRAINER PROTECTION

 

The pump inlet should always be protected by an 
efficient strainer of adequate size to accommodate the 
liquid viscosity conditions and within NPSH

R

 by the pump 

DANGER

 

 

WARNING

 

2

Содержание HD600

Страница 1: ... INSTALLATION OPERATION MAINTENANCE INSTRUCTIONS FOR EBSRAY MODEL HD600 ROTARY INTERNAL GEAR PUMP EBSRAY PUMPS PTY LIMITED ACN 000 O61 003 628 PITTWATER RD BROOKVALE NSW 2100 AUSTRALIA PH 61 2 9905 0234 FAX 61 2 9938 3825 ...

Страница 2: ...n and the carrier s copy of the consignment note and a claim should be made immediately on the transport company Should a shortage be evident on receipt notify EBSRAY immediately giving full details and packing note number 1 5 HANDLING Do not drop pump pumpset Care should be taken in moving handling pumps pumpsets A sling should be placed under or around a pump pumpset in order to minimise stress ...

Страница 3: ...hich are not involved in the meshing cycle are sealed by the crescent C Body and Cover Refer Fig 5 3 2 PUMPING PRINCIPLE When rotation is started there is an increase in cell volume as the teeth come out of mesh This creates a partial vacuum and the pressure differential thus created initiates movement of the liquid through the inlet port D filling the teeth cells of the two displacement rotors Wh...

Страница 4: ... maintained for extended periods particularly with integral Bypass Valve The Bypass Valve should be set on site in accordance with the predetermined pump and or system differential pressure required Refer separate instructions SECTION 4 MAINTENANCE CAUTION PRIOR TO ANY DISASSEMBLY OR SERVICE VERIFY THAT ALL REQUIREMENTS OF STATUTORY REGULATIONS OR CODES ARE MET AND THAT SPECIFIC SITE REQUIREMENTS ...

Страница 5: ...d Rotor Bearing if replacement is required 4 4 INSPECTION Inspect components for damage or excessive wear Note that typical wear of components in EBSRAY s rotary Internal Gear positive displacement pumps tend to compensate each other and working clearances are to some extent maintained by this compensation If pump performance has been satisfactory existing components although worn may still have a...

Страница 6: ...iametral clearance X for the two points Repeat this procedure for the other two measurement points X2 c To check clearance between Inner Rotor and Cover crescent Inner Rotor should be held towards inlet plane Refer Fig 7 7 Ensure all lubrication cooling circulation harness assemblies are clear of any obstructions 8 EBSRAY recommend replacement of all Gaskets Seals and O rings at every overhaul to ...

Страница 7: ...adjusted correctly are designed to have a very small amount of seepage If packing is too tight it will generate excessive heat if too loose it will leak excessively 12 Lubricate Lipseal on Inner Lockring and slide Lockring along Shaft screw Lockring in until it protrudes approximately 4mm from thread on pump side 13 Lubricate Bracket Ball Bearing Fit Bearing to Shaft and drive Bearing into positio...

Страница 8: ...ody and re machine or replace 2 Check Valve for damage or deposits Clean thoroughly or replace Valve as required If worn or if seat or Valve is damaged lap cleaned replaced Valve into valve seat 3 Inspect Bypass Valve Spring Replace if broken or damaged 4 It is advised that all gaskets be replaced whenever disassembled 5 Check Cap Washer Adjusting Screw and Locknut for damage Replace as required 5...

Страница 9: ...r discharge pipes of insufficient diameter causing excessive friction loss 5 Bypass valve pressure setting too low Increase pressure by screwing in adjusting screw DO NOT exceed pump or system design pressure or overload motor etc 6 Insufficient NPSH available 7 Excess axial clearance setting of rotor to cover 8 Excess clearances in pump due to wear 6 3 EXCESSIVE POWER CONSUMPTION 1 Differential p...

Страница 10: ...alve Spring 1 54 Bypass Valve Lock Nut 1 55 Bypass Valve Adjusting Screw 1 56 Bypass Valve Adjusting Screw Cap 1 56A Gasket Adjusting Screw Cap 1 57 Bypass Valve Gasket 2 60 Inner Rotor 1 61 Inner Rotor Bearing 1 62 Inner Rotor Pin 1 63 Inner Rotor Pin Nut 1 64 Inner Rotor Pin Washer 1 64A Inner Rotor Pin Spacer 1 68 Bracket 1 69 Rotor Bearing 1 69A Extraction Washer 1 69B Extraction Washer O ring...

Страница 11: ...11 11 ...

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