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UPS INSTALLATION PLAN AND UNPACKING

Power Xpert

9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual

164201710 Rev 7

www.eaton.com/powerquality

3-13

Table 3‐9. Supplied Terminal Hardware Kit

Part

Size

Quantity

Terminals Used On

Eaton Part Number

Bolt, Grade 5

M10 x 30 mm

12

Ground and Neutral

180190078-088

Bolt, Grade 5

M12 x 45 mm

26

Rectifier Input, Bypass Input,

Battery Input, and Output

180190078-113

Flat Washer

M10

12

Ground and Neutral

180500036-100

Flat Washer

M12

52

Rectifier Input, Bypass Input,

Battery Input, and Output

180500036-120

Conical Washer

M10

12

Ground and Neutral

180500037-100

Conical Washer

M12

26

Rectifier Input, Bypass Input,

Battery Input, and Output

180500037-120

Nut

M12

26

Rectifier Input, Bypass Input,

Battery Input, and Output

180200001-07

Table 3‐10. Recommended Installation Parts and Tools (Not Supplied by Eaton

)

Part

Size

Quantity

Manufacturer

Part Number

Notes

Long Barrel 2‐Hole Lug

2/0 AWG

As required

Thomas & Betts

54862BE

3/0 AWG

Thomas & Betts

54864BE

4/0 AWG

Thomas & Betts

54866BE

250 MCM

Thomas & Betts

54868BE

300 MCM

Thomas & Betts

54870BE

350 MCM

Thomas & Betts

54872BE

400 MCM

Thomas & Betts

54874BE

500 MCM

Thomas & Betts

54876BE

Manual Hydraulic Crimp Tool

14 Ton

1

Thomas & Betts

TBM14M

Die Set

N/A

1

Thomas & Betts

15506

Table 3‐11. Separate Rectifier Input UPM Power Cable Terminations for the Power Xpert 9395-275/225 and 9395-275/275

Terminal Function

Terminal

Function

Size of Pressure Termination

Tightening Torque

Nm (lb ft)

Type Screw

AC Input to each UPM Rectifier

E1

Phase A

2 - #6-250 kcmil

42.4 (375)

5/16

”

Hex

E2

Phase B

2 - #6-250 kcmil

42.4 (375)

5/16

”

Hex

E3

Phase C

2 - #6-250 kcmil

42.4 (375)

5/16

”

Hex

Conduit sizes were chosen from NEC Table 4, Electrical Metallic Tubing (EMT). See
Table 3‐12 for conduit requirements.

Per NEC article 300, 3(B)(1), all three‐phase conductors must be run in the same
conduit. Neutral and ground must be run in the same conduit as the phase
conductors.

Conduit is sized to accommodate one neutral conductor the same size as the phase
conductor and one ground conductor sized in accordance with NEC Table 250.122.

Conduit sizes listed are for copper wiring only.

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Содержание Power Xpert 9395 Plus

Страница 1: ...Power Xpert 9395 Plus 1 UPS 225 275 kVA Installation and Operation Manual...

Страница 2: ......

Страница 3: ...Power Xpert 9395 Plus 1 UPS 225 275 kVA Installation and Operation Manual...

Страница 4: ...ult rieurement WARNING This is a product for restricted sales distribution to informed partners EN IEC 62040 2 Installation restrictions or additional measures may be needed to prevent electromagnetic...

Страница 5: ...High Alert Modes 1 6 1 2 12 Monitoring and Communication 1 6 1 3 Battery System 1 7 1 4 Using This Manual 1 7 1 5 Conventions Used in This Manual 1 7 1 6 Symbols Controls and Indicators 1 8 1 7 For Mo...

Страница 6: ...1 5 5 Installing an Optional Supervisory Contact Module II 5 13 5 6 Accessory Mounting Dimensions 5 15 Section II Operation 6 Understanding UPS Operation 6 1 6 1 UPS System Overview 6 1 6 2 Single UPS...

Страница 7: ...ingle UPM Shutdown 7 25 7 3 21 Single UPM Restart 7 26 7 3 22 UPS and Critical Load Shutdown 7 27 7 3 23 Charger Control 7 27 7 3 24 Using the UPS LOAD OFF Pushbutton or Command 7 28 7 3 25 Using the...

Страница 8: ...ain Screen 7 66 7 6 12 User Log 7 66 7 6 13 System Status Screen and Controls 7 68 7 6 14 Settings Screen 7 70 7 6 15 Configuration Options Screen 7 71 7 6 16 Energy Advantage Architecture EAA Screen...

Страница 9: ...al 164201710 Rev 7 www eaton com powerquality v 9 4 Recycling the Used Battery or UPS 9 4 9 5 Maintenance Training 9 4 10 Product Specifications 10 1 10 1 Model Numbers 10 1 10 2 Specifications 10 1 1...

Страница 10: ...l Locations 4 17 Figure 4 13 Interface Terminal Detail 4 19 Figure 4 14 Typical Alarm Relay Connection 4 19 Figure 4 15 Terminal Blocks TB1 TB2 and TB3 Connector Assignments 4 20 Figure 4 16 Typical B...

Страница 11: ...Figure 7 6 Typical System Status Screen 7 10 Figure 7 7 Load Off Screen 7 12 Figure 7 8 REPO Operation 7 30 Figure 7 9 Color Touchscreen Control Panel Location Typical 7 52 Figure 7 10 UPS Color Touc...

Страница 12: ...Screen 7 72 Figure 7 43 High Alert Timer Screen 7 73 Figure 7 44 Statistics Basic Screen 7 73 Figure 7 45 Statistics Data Detail Screen 7 74 Figure 7 46 ESS Comparison Screen 7 74 Figure 7 47 UPS Mod...

Страница 13: ...ags and other irregularities that are inherent in commercial utility power Working with a building s electrical system the UPS system supplies clean consistent power that sensitive electronic equipmen...

Страница 14: ...INTRODUCTION Power Xpert 9395 Plus 1 UPS 225 275 kVA Installation and Operation Manual 164201710 Rev 7 www eaton com powerquality 1 2 Figure 1 1 Power Xpert 9395 Plus 1 UPS 225 275 kVA Cabinet...

Страница 15: ...talled in the UPS module at any time X Slot cards are quickly installed at the front of the UPS and are hot pluggable See Chapter 8 Communication for additional information 1 1 4 Advanced Battery Mana...

Страница 16: ...the hardware required for installation 1 2 6 Separate Rectifier Input The Power Xpert 9395 225 275 kVA Plus 1 UPS can be supplied with separate rectifier inputs for each UPM Separate inputs provide in...

Страница 17: ...riable Module Management System and Energy Saver System modes are mutually exclusive As a subset of Online mode the Energy Saver System ESS mode maximizes efficiency by eliminating unnecessary power c...

Страница 18: ...ack to VMMS mode If the High Alert command is received during the one hour the one hour timer will be restarted 1 2 12 Monitoring and Communication The UPS system can be further enhanced by adding opt...

Страница 19: ...d High Rate series batteries If more than six battery cabinets in total are needed in a separate UPM battery configuration DO NOT hook up the shunt trips 1 4 Using This Manual This manual describes ho...

Страница 20: ...tion RISK OF ELECTRIC SHOCK Observe the warning associated with the risk of electric shock symbol CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such as...

Страница 21: ...out maintenance Refer to the Power Xpertt 9395 Maintenance Bypass Module 275 kVA and 550 kVA Installation and Operation Manual for the following additional information Installation instructions includ...

Страница 22: ...INTRODUCTION Power Xpert 9395 Plus 1 UPS 225 275 kVA Installation and Operation Manual 164201710 Rev 7 www eaton com powerquality 1 10 This page intentionally left blank...

Страница 23: ...urrent The following precautions should be observed 1 Remove watches rings or other metal objects 2 Use tools with insulated handles 3 Do not lay tools or metal parts on top of batteries 4 Wear rubber...

Страница 24: ...OT insert forks partially into the base to move the cabinet Forks may be partially inserted into the front or rear forklift slots for minor positioning if the forks are kept in a horizontal position w...

Страница 25: ...Power Xpert 9395 Plus 1 UPS 225 275 kVA Installation and Operation Manual 164201710 Rev 7 www eaton com powerquality 2 1 Section I Installation...

Страница 26: ...Power Xpert 9395 Plus 1 UPS 225 275 kVA Installation and Operation Manual 164201710 Rev 7 www eaton com powerquality 2 2...

Страница 27: ...Installation Plan Before installing the UPS system read and understand how this manual applies to the system being installed Use the procedures and illustrations in paragraph 3 2 and Chapter 4 to crea...

Страница 28: ...e an undesirable microclimate at the UPS location If the environment created by this microclimate exceeds the UPS operating specification the UPS reliability over time will be reduced These same envir...

Страница 29: ...Recommended Operating Range 20 25 C 68 77 F Maximum Relative Humidity 95 non condensing CAUTION If Eaton battery cabinets are located in the same room as the UPS the battery cabinet environmental req...

Страница 30: ...225 275 kVA Installation and Operation Manual 164201710 Rev 7 www eaton com powerquality 3 4 Dimensions are in millimeters inches Figure 3 1 UPS Cabinet Dimensions Front View Dimensions are in millim...

Страница 31: ...v 7 www eaton com powerquality 3 5 Front Dimensions are in millimeters inches Figure 3 3 UPS Cabinet Dimensions Top View Front Dimensions are in millimeters inches Figure 3 4 UPS Cabinet Dimensions Bo...

Страница 32: ...873 9 73 8 1873 8 73 8 830 32 7 929 36 6 1140 44 9 435 17 1 CG CG Dimensions are in millimeters inches Figure 3 6 UPS Cabinet Center of Gravity Dimensions are in millimeters inches 115 8 4 56 114 3 4...

Страница 33: ...four wires The rectifier feed into this equipment uses three wires The phases must be symmetrical about ground from a Wye source for proper equipment operation If the load requires a neutral a bypass...

Страница 34: ...ed wire conduit and breaker sizes using the following guidelines in addition to those already listed in paragraph 3 2 3 Select wire size according to the UPS nameplate Do not use wire larger than the...

Страница 35: ...ctor Size Number per Pole AWG or kcmil each 4 0 3 4 0 3 250 3 250 3 AC Output to Critical Load Four Wire Full Load Current 3 Phases 1 Ground D Amps 325 271 397 331 Minimum Conductor Size Number per Ph...

Страница 36: ...Number per Pole AWG or kcmil each 500 1 500 1 500 1 500 1 DC Input from Each Battery Disconnect to Each UPS UPM 1 Positive 1 Negative C Total Amps 451 451 551 551 Minimum Conductor Size Number per Pol...

Страница 37: ...395 275 225 and 9395 275 275 Separate Battery Basic UPM Rating Units Rating 50 60 Hz kVA kW 275 250 275 250 Input Voltage Volts 400 480 AC Input to each UPM Rectifier 0 98 Minimum pF Full load current...

Страница 38: ...Function Bus Landing Tightening Torque Nm lb ft Bolt Size AC Input to UPS Rectifier E1 Phase A 4 2 bolt mounting 76 56 M12 E2 Phase B 4 2 bolt mounting 76 56 M12 E3 Phase C 4 2 bolt mounting 76 56 M12...

Страница 39: ...62BE 3 0 AWG Thomas Betts 54864BE 4 0 AWG Thomas Betts 54866BE 250 MCM Thomas Betts 54868BE 300 MCM Thomas Betts 54870BE 350 MCM Thomas Betts 54872BE 400 MCM Thomas Betts 54874BE 500 MCM Thomas Betts...

Страница 40: ...eutral Ground 5 2 1 2 2 Power Xpert 9395 275 275 400 Vac AC Input to UPS Rectifier A B C Ground 4 2 3 AC Input to UPS Rectifier Separate Feed A B C Ground 4 2 3 Each UPM AC Input to Bypass and Output...

Страница 41: ...atings UPS Model Input Rating Load Rating 400V 480V Power Xpert 9395 275 225 80 Rated 500A 400A 100 Rated 400A 350A Power Xpert 9395 275 275 80 Rated 600A 500A 100 Rated 500A 400A Table 3 14 Separate...

Страница 42: ...tch should be installed between the battery and the UPS External DC input overcurrent protection and disconnect switch for the remote battery location is to be provided by the customer Table 3 16 list...

Страница 43: ...g to X Slot terminals route the wiring through the internal opening in the X Slot communication bay All building alarm inputs or remote features require an isolated normally open contact or switch rat...

Страница 44: ...gs are not permitted Distributed bypass UPS input wiring size requirements and output wiring size requirements from the UPSs to the tie cabinet or distribution panel are the same as listed in Table 3...

Страница 45: ...ler or user Please contact the Eaton help desk listed in Chapter 1 for additional guidance regarding dual high impedance ground sources CAUTION When selecting the most appropriate grounding scheme for...

Страница 46: ...itioning if the forks are kept in a horizontal position with no upward angling If these instructions are not followed damage to the wiring channel and wiring will occur 1 Carefully inspect the outer p...

Страница 47: ...evidence of physical damage and compare each item with the Bill of Lading If damage has occurred or shortages are evident contact an Eaton service representative immediately to determine the extent o...

Страница 48: ...UPS INSTALLATION PLAN AND UNPACKING Power Xpert 9395 Plus 1 UPS 225 275 kVA Installation and Operation Manual 164201710 Rev 7 www eaton com powerquality 3 22 This page intentionally left blank...

Страница 49: ...e 3 1 on page 3 2 If unpacking and unloading instructions are not closely followed the cabinet may tip and cause serious injury CAUTION Do not tilt cabinets more than 10 from vertical Lift the cabinet...

Страница 50: ...se 3 Remove the three bolts securing the right side shipping bracket to the cabinet and three bolts securing the bracket to the pallet see Figure 4 2 Remove the right side shipping bracket If installi...

Страница 51: ...225 275 kVA Installation and Operation Manual 164201710 Rev 7 www eaton com powerquality 4 3 Shipping Bracket Bolts Shipping Bracket Bolts Pallet Left Side Shipping Bracket UPM Removable Front Panels...

Страница 52: ...ation and Operation Manual 164201710 Rev 7 www eaton com powerquality 4 4 Shipping Bracket Bolts Shipping Bracket Bolts Door or Removable Center Front Panel Removable Left Front Panel Pallet Right Sid...

Страница 53: ...le 480 After the tie cabinet is installed proceed to paragraph 4 5 to complete the wiring of the UPS In the case of parallel Distributed Bypass configurations wiring for the common system neutral refe...

Страница 54: ...onical washers the top of the dome should be next to the nut and the base of the washer should be against a flat surface such as a bus bar flat washer or large terminal Hex Nut Conical Washer Lug Bus...

Страница 55: ...external wiring terminal hardware kit packed on the bottom left side of the ISBM section 5 If installing a UPS with separate rectifier feeds proceed to Step 6 otherwise proceed to Step 8 NOTE On a UPS...

Страница 56: ...perating system Bottom Entry Conduit Landing for AC Input and Output and DC Input Remove panel to drill or punch conduit holes BOTTOM VIEW Front Front Figure 4 4 Conduit and Wire Entry Locations 11 If...

Страница 57: ...raph 3 2 3 on page 3 7 for wiring and termination requirements 15 Proceed to paragraph 4 5 3 See Figure 4 6 for Detail AA DC Input from Battery E4 E5 DC Input from Battery E12 Neutral AC Input to UPS...

Страница 58: ...ound Terminals AC Output to Critical Load Phase C E8 Phase A E6 Phase B E7 E12 Neutral AC Input to UPS Rectifier Phase A E1 Phase C E3 Phase B E2 Phase C E11 Phase A E9 Phase B E10 AC Input to UPS Byp...

Страница 59: ...put from Battery E4 E5 DC Input from Battery E12 Neutral AC Input to UPM Rectifiers A B C AC Output to Critical Load A B C See Figure 4 8 for detail AA AC Input to UPS Bypass A B C See Figure 4 8 for...

Страница 60: ...se B E7 E12 Neutral UPM Rectifier Input Terminal Block Phase C E11 Phase A E9 Phase B E10 AC Input to UPS Bypass Ground terminal bus can be relocated below Alternate Ground Terminal Bus Location See F...

Страница 61: ...access information and terminal locations 3 Proceed to Step 5 4 Route and connect the battery cables between the UPS and battery system or battery disconnect See Figure 4 4 and Figure 4 5 for wiring...

Страница 62: ...wer Xpert 9395 Plus 1 UPS 225 275 kVA Installation and Operation Manual 164201710 Rev 7 www eaton com powerquality 4 14 DC Input from Battery E4 E5 DC Input from Battery Figure 4 10 UPS Power Terminal...

Страница 63: ...disconnected Use the procedures in the following paragraphs to connect the TB1 TB1 Battery TB2 and TB3 interface connections 4 6 1 TB1 TB2 and TB3 Connections Other than TB1 Battery Interface Connect...

Страница 64: ...nel and remove the panel This panel is to the right of the X Slot communication bay see Figure 4 12 on page 4 17 8 Remove the UPS cabinet top interface entry conduit landing plates to drill or punch h...

Страница 65: ...n and Operation Manual 164201710 Rev 7 www eaton com powerquality 4 17 X Slot Communication Bays TB3 TB1 and TB2 See Figure 4 13 for Detail See Figure 4 15 on page 4 20 for terminal assignments See Fi...

Страница 66: ...neral purpose normally closed NC relay contact 4 Alarm Relay Common 5 Alarm Relay NO Output General purpose normally open NO relay contact 6 Alarm Relay Common 7 Not Used 8 Not Used 9 Not Used 10 Not...

Страница 67: ...ent rating of 5A and a switched voltage rating of 30 Vac and 28 Vdc NOTE Alarm relay normally open and normally closed return terminals are separated on the terminal board but are electrically in comm...

Страница 68: ...n or normally closed contacts All control wiring and relay and switch contacts are customer supplied NOTE The building alarms can be programmed to display the alarm functional name NOTE A jumper wire...

Страница 69: ...ve the panel This panel is to the right of the X Slot communication bays see Figure 4 12 on page 4 17 8 To locate the appropriate terminals and review the wiring and termination requirements see parag...

Страница 70: ...screws 18 If wiring X Slot connections proceed to paragraph 4 6 3 otherwise proceed to Step 19 19 Reinstall the front door removed in Step 3 and secure with the retained hardware 20 Close the door an...

Страница 71: ...cabinet When installing internal wiring to X Slot terminals route the wiring through the internal opening in the X Slot communication bay For installation and setup of an X Slot card contact an Eaton...

Страница 72: ...the UPS cabinet for wiring the switch NOTE Remove the UPS cabinet interface entry conduit landing plates to drill or punch holes see Figure 4 4 on page 4 8 NOTE The REPO switch must be a normally open...

Страница 73: ...panel and remove the panel Retain the hardware for later use 8 To gain access to terminal blocks TB1 and TB2 and the interface entry conduit landing plates loosen the screws securing the small top int...

Страница 74: ...lly Open REPO Switch Wiring 15 If required install wiring from the REPO switch to the trip circuitry of the upstream protective devices A second contact block is provided on the REPO switch for this f...

Страница 75: ...pen and normally closed return terminals are separated on the terminal board but are electrically in common 1 2 Figure 4 21 Normally Closed REPO Switch Wiring 3 NO UPS TB1 REPO Switch NO Twisted Wires...

Страница 76: ...Checklist The final step in installing the UPS system is completing the following Installation Checklist This checklist ensures that you have completely installed all hardware cables and other equipme...

Страница 77: ...s installed and operating correctly The area around the installed UPS system is clean and dust free It is recommended that the UPS be installed on a level floor suitable for computer or electronic equ...

Страница 78: ...properly routed to the UPS cabinets and to the tie cabinet or distribution panel All power cables are properly sized and terminated A ground conductor is properly installed Controller Area Network CAN...

Страница 79: ...___________________________ _________________________________________________________________________ _________________________________________________________________________ ________________________...

Страница 80: ...UPS SYSTEM INSTALLATION Power Xpert 9395 Plus 1 UPS 225 275 kVA Installation and Operation Manual 164201710 Rev 7 www eaton com powerquality 4 32 This page intentionally left blank...

Страница 81: ...1 wiring methods as defined by the NEC for interface and power wiring from 30 to 600V Use Class 2 wiring methods as defined by the NEC for interface and power wiring up to 30V The wire should be rate...

Страница 82: ...ts To install the card 1 Verify the UPS system is turned off and all power sources are removed See Chapter 7 UPS Operating Instructions for shutdown instructions 2 Unfasten the front door latch and sw...

Страница 83: ...Sync CAN Bridge Card Connections Table 5 1 Powerware Hot Sync CAN Bridge Card Interface Connections J3 Terminal Name Description 1 Alarm Programmable UPS alarm Activated by a remote dry contact closur...

Страница 84: ...re 4 4 on page 4 8 5 Reinstall the interface entry plates and install the conduit 6 To locate the appropriate terminals and review the wiring and termination requirements see paragraph 3 2 4 on page 3...

Страница 85: ...ce Wiring Shielded Twisted Pair Shielded Twisted Pair Shielded Twisted Pair UPS 1 CAN Bridge Card J3 UPS 2 CAN Bridge Card J3 UPS 3 CAN Bridge Card J3 If Installed UPS 4 CAN Bridge Card J3 If Installe...

Страница 86: ...9 10 UPS 3 If Installed 1 2 3 4 5 7 8 6 9 10 1 2 3 4 5 7 8 6 9 10 1 2 3 4 5 7 8 6 9 10 Twisted Pair UPS 4 If Installed TB1 TB1 TB1 TB1 TB2 TB2 TB2 TB2 NOTE Use twisted pair wiring between the UPS and...

Страница 87: ...ts NOTE Always confirm contact operation prior to wiring 1 2 3 4 5 6 7 8 9 10 UPS 1 UPS 2 TB2 TB2 TB2 TB2 TB1 TB1 TB1 UPS 3 If Installed UPS 4 If Installed 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1...

Страница 88: ...en Alarm UPS 2 CAN Bridge Card J3 2 Alarm Return MOB 2 Aux 1 Com UPS 2 TB2 1 Pull Chain MOB 2 Aux 2 NO Pull Chain UPS 2 TB2 2 Pull Chain Common UPS 3 TB2 2 Pull Chain Common Pull Chain Common UPS 3 CA...

Страница 89: ...conduit holes see Figure 4 4 on page 4 8 5 Reinstall the conduit landing plate 6 Install conduit between the UPS and RMP II See Figure 5 12 on page 5 15 for RMP II knockout hole location 7 Install wir...

Страница 90: ...II Terminal Locations UPS Can Card J3 120 Vac from Critical Bus Line Neutral Twisted Pair Ground Terminal RMP II RIM II or SCM II Figure 5 8 Remote Monitor Panel II Relay Interface Module II or Superv...

Страница 91: ...lling an Optional Relay Interface Module II To install RIM II wiring 1 Verify the UPS system is turned off and all power sources are removed See Chapter 7 UPS Operating Instructions for shutdown instr...

Страница 92: ...n service representative for verification and testing of the RIM II and its connections prior to making connections with J1 through J4 see Table 5 6 and Figure 5 9 You can order interface cables separ...

Страница 93: ...cabinet 4 Remove the UPS cabinet top interface conduit landing plates to drill or punch conduit holes see Figure 4 4 on page 4 8 5 Reinstall the conduit landing plate 6 Install conduit between the UPS...

Страница 94: ...the front door and secure the latch 11 If removed reinstall the safety shield panel removed in paragraph 5 1 Step 5 Secure with the retained hardware 12 If removed reinstall the left front panel remo...

Страница 95: ...ng Dimensions Figure 5 12 through Figure 5 14 show the dimensions of the RMP II the RIM II and the SCM II Flush Mount using 10 Pan Head Screws Mount with vent holes facing up Surface Mount using 10 Pa...

Страница 96: ...710 Rev 7 www eaton com powerquality 5 16 Knockouts Provided on Five Surfaces Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes facing up Flush Mount using 10 Pan Head Screws Mo...

Страница 97: ...0 Rev 7 www eaton com powerquality 5 17 Knockouts Provided on Five Surfaces Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes facing up Flush Mount using 10 Pan Head Screws Moun...

Страница 98: ...INSTALLING OPTIONS AND ACCESSORIES Power Xpert 9395 Plus 1 UPS 225 275 kVA Installation and Operation Manual 164201710 Rev 7 www eaton com powerquality 5 18 This page intentionally left blank...

Страница 99: ...Power Xpert 9395 Plus 1 UPS 225 275 kVA Installation and Operation Manual 164201710 Rev 7 www eaton com powerquality 5 19 Section II Operation...

Страница 100: ...Power Xpert 9395 Plus 1 UPS 225 275 kVA Installation and Operation Manual 164201710 Rev 7 www eaton com powerquality 5 20...

Страница 101: ...ontactor K5 Power Module Inverter Rectifier Digital Metering Static Switch AC Output to Critical Load UPS Cabinet Battery Contactor K2 Battery Cabinet or Battery String Input Breaker CB1 optional Figu...

Страница 102: ...detected In Variable Module Management System VMMS mode the UPS operates as a traditional double conversion UPS but selectively shifts the load to fewer UPMs to increase the efficiency of the UPS In...

Страница 103: ...is interrupted or is out of specification the UPS automatically switches to Battery mode to support the critical load without interruption When utility power returns the UPS returns to Online mode If...

Страница 104: ...these harmonics NOTE Total Demand Distortion as defined by IEEE 519 1992 is the total root sum square harmonic current distortion in percent of the maximum demand load current the nameplate rating of...

Страница 105: ...e scheduler selects the next UPM at the beginning of each month In High Alert mode the UPS defaults to double conversion Online mode and all UPMs go active for one hour customer configurable At the co...

Страница 106: ...vice can be turned on immediately to pick up the load from the inverter while the inverter output contactor K3 opens to isolate the inverter The backfeed protection contactor is normally always closed...

Страница 107: ...supported for only two minutes before the output of the system shuts down If the bypass source is available the UPS transfers to bypass instead of shutting down If at any time during the battery disc...

Страница 108: ...ntactor K5 AC Output to Critical Load E9 E10 E11 E12 Static Switch AC Input to UPS Rectifier 3 Wire A B C Rotation AC Input to Bypass 3 or 4 Wire A B C Rotation Interface Board Battery Aux Remote EPO...

Страница 109: ...Load E9 E10 E11 E12 Static Switch AC Input to UPS Rectifier 3 Wire A B C Rotation AC Input to Bypass 3 or 4 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse...

Страница 110: ...atic Switch AC Input to UPS Rectifiers 3 Wire A B C Rotation AC Input to Bypass 3 or 4 Wire A B C Rotation Fuse Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery...

Страница 111: ...m of two separate feeds with upstream feeder breakers or a single feed with two upstream feeder breakers must be provided one for the UPS or rectifier input breaker RIB if installed and one for the ma...

Страница 112: ...e building alarm in each UPS connected to the other UPSs in parallel and tied to the bypass contactor auxiliary contacts in each UPS are used for a secondary communication path This arrangement ensure...

Страница 113: ...require any further action A notice is a minor system event that may or may not require attention An alarm is a system event that requires immediate intervention The following paragraphs describe the...

Страница 114: ...e Bypass mode of operation The distributed bypass system automatically switches to Bypass mode if it detects a UPS system overload or load fault If one UPS becomes unavailable the distributed bypass s...

Страница 115: ...ed bypass system automatically attempts to return to Online mode up to three times within a 10 minute period After three transfer attempts or an overload the system locks the critical load to the bypa...

Страница 116: ...perating mode until the input power to the rectifier is again within the specified voltage or frequency acceptance windows If the input power fails to return or is not within the acceptance windows re...

Страница 117: ...arge the batteries 6 5 Multiple UPS Distributed Bypass System Oneline Configurations The distributed bypass system oneline drawings in this section show the simplified internal structure of the UPS ba...

Страница 118: ...8 E12 K5 Static Switch Fuse E1 E2 E3 CB1 optional UPS 2 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 E12 D NOTE This oneline does not show each UPM in the UPSs but represents each U...

Страница 119: ...PS C E9 E10 E11 E12 D Battery Breaker Battery Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 E12 K5 Static Switch Fuse E1 E2 E3 CB1 optional UPS 3 A B E4 E5 BATTERY SYSTEM Not supp...

Страница 120: ...6 E7 E8 E12 K5 Static Switch Fuse E1 E2 E3 CB1 optional UPS 3 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 E12 D Battery Breaker Battery Converter Inverter K3 Fuse Rectifier K1 K2 F...

Страница 121: ...cal interconnections to ensure the installation was successful and the system operates properly NOTE Read this section of the manual and have thorough knowledge of UPS operation before attempting to o...

Страница 122: ...anel The following paragraphs describe the UPS control panel including controls and indicators and how to monitor UPS operation The control panel see Figure 7 2 is located on the front door of the UPS...

Страница 123: ...sing any control panel pushbutton once 7 2 2 System Events When the UPS system is running in Online mode it continually monitors itself and the incoming utility power In Battery or Bypass modes the UP...

Страница 124: ...the system needs attention Some notices and alarms may be accompanied by an audible horn To silence the horn press any control panel pushbutton once Shown is a typical alarm message For more informati...

Страница 125: ...sion numbers LOAD OFF De energizes the critical load and powers down the UPS ESC Returns to Main Menu and Mimic screen from the Events Meters Controls or Setup screens Returns to the main System Setup...

Страница 126: ...layed on these screens is phase to neutral However an authorized Eaton Customer Service Engineer can change the screens to display the voltage phase to phase A B B C C A Press the METERS pushbutton on...

Страница 127: ...ay the Storm Detection Counter screen Use the up or down arrow pushbutton to set the counter Press SAVE or ABORT Once the action is completed the Energy Saver System Setup screen is displayed Storm De...

Страница 128: ...etup screen Use the up or down arrow pushbutton to highlight the desired format then press the SELECT pushbutton to display the Set Date and Time screen To return to the System Setup screen press the...

Страница 129: ...S pushbutton on the main menu bar to display the System Status screen Online operation transfer to bypass charger control UPM startup and shutdown and LOAD OFF commands are controlled through this scr...

Страница 130: ...line Charger Off Online Charging Table 7 5 Command Menu Operation Function Subfunction Operation UPS Control Commands Use the up or down arrow pushbutton to highlight the command function desired then...

Страница 131: ...ic Reduction Starts Harmonic Reduction mode Start High Alert Starts High Alert mode Load Off Displays the Load Off screen see paragraph 7 2 7 Charger Control Commands Use the up or down arrow pushbutt...

Страница 132: ...isplayed when the LOAD OFF pushbutton is selected from the main menu bar the UPS Control Command screen or the Bypass Control Command screen This screen allows the LOAD OFF process to be aborted if th...

Страница 133: ...rve the UPS control panel display becoming active indicating logic power 8 Press the CONTROLS pushbutton on the main menu bar The System Status screen is displayed 9 On the System Status screen verify...

Страница 134: ...UPS Command Menu To enable Energy Saver System mode NOTE The Energy Saver System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer NOTE The Variable M...

Страница 135: ...then to Online mode The Online status indicator is illuminated The UPS status indicates ONLINE The UPM status indicates ONLINE 7 3 4 Start Energy Saver System High Alert Mode from the UPS Command Menu...

Страница 136: ...approximately twenty seconds the UPS calculates the required number of UPMs needed to support the load The Online status indicator is illuminated The UPS status indicates ONLINE VMMS The UPM status in...

Страница 137: ...igh Alert mode with the UPMs online supplying the critical load After one hour the UPS transfers to Variable Module Management System mode The Online status indicator is illuminated The UPS status ind...

Страница 138: ...bar The System Status screen is displayed 2 On the System Status screen select the BYPASS command 3 Press the CONTROLS pushbutton on the System Status menu bar The Bypass Control Command screen is dis...

Страница 139: ...ONTROLS pushbutton on the System Status menu bar The Bypass Control Command screen is displayed 4 On the Bypass Control Command screen select START HIGH ALERT 5 Press the SELECT pushbutton on the Bypa...

Страница 140: ...de commands will not be displayed 1 Press the CONTROLS pushbutton on the main menu bar The System Status screen is displayed 2 On the System Status screen select the BYPASS command 3 Press the CONTROL...

Страница 141: ...PS input feeder circuit breaker 4 Close the UPS Bypass input feeder circuit breaker 5 If the UPS contains input breaker CB1 close input breaker CB1 6 Close the door and secure the latch 7 Observe the...

Страница 142: ...Online mode and supply the critical load NOTE To transfer to Online mode after starting individual UPMs follow the procedure in paragraph 7 3 18 7 3 16 Starting a Single UPM To start a single UPM 1 Un...

Страница 143: ...Control Command screen is displayed 22 On the UPM Control Command screen select UPM GO TO ONLINE 23 Press the SELECT pushbutton on the UPM Command menu bar The UPM transfers to Online mode The UPM sta...

Страница 144: ...status indicates ONLINE 7 3 19 Transfer from Online to Bypass Mode and Shut Down UPMs To transfer the critical load to Bypass mode and shut down the UPMs 1 Transfer the critical load to bypass by perf...

Страница 145: ...select the UPM command The UPS Control Command screen is displayed 4 On the UPS Control Command screen select the UPM to shut down 5 Press the CONTROLS pushbutton on the UPS Control Command menu bar T...

Страница 146: ...Command screen is displayed 6 Proceed to Step 9 7 On the System Status screen select the UPM command 8 Press the CONTROLS pushbutton on the System Status Command menu bar The UPM 1 Control Command scr...

Страница 147: ...nd bypass feeder circuit breakers 7 3 23 Charger Control To turn the battery charger on 1 Press the CONTROLS pushbutton on the main menu bar The System Status screen is displayed 2 On the System Statu...

Страница 148: ...e UPS press LOAD OFF from the Load Off menu bar and hold for three seconds To abort the shutdown press CANCEL When LOAD OFF is selected and held for three seconds the input output battery and bypass b...

Страница 149: ...e Load Off menu bar and hold for three seconds To abort the shutdown press CANCEL When LOAD OFF is selected and held for three seconds the input output battery and bypass backfeed contactors open and...

Страница 150: ...same manner refer to the operating instructions provided with the switch To use the REPO switch 1 Firmly push the red pushbutton until it locks into place The switch latches into the activated state s...

Страница 151: ...ers 7 Close the doors and secure the latches 8 Observe the UPS control panel displays becoming active indicating logic power 9 On any UPS press the CONTROLS pushbutton on the main menu bar The System...

Страница 152: ...rom the UPS Command Menu To enable Energy Saver System mode NOTE The Energy Saver System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer NOTE The Va...

Страница 153: ...then to Online mode The Online status indicator is illuminated The UPS status indicates ONLINE The UPM status indicates ONLINE 7 4 4 Start Energy Saver System High Alert Mode from the UPS Command Menu...

Страница 154: ...approximately twenty seconds the UPS calculates the required number of UPMs needed to support the load The Online status indicator is illuminated The UPS status indicates ONLINE VMMS The UPM status in...

Страница 155: ...ar The UPS starts High Alert mode with the UPMs online supplying the critical load After one hour the UPS transfers to Variable Module Management System mode The Online status indicator is illuminated...

Страница 156: ...and Menu To enable Energy Saver System mode NOTE The Energy Saver System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer NOTE The Variable Module Ma...

Страница 157: ...then to Online mode The Online status indicator is illuminated The UPS status indicates ONLINE The UPM status indicates ONLINE 7 4 11 Start Energy Saver System High Alert Mode from the Bypass Command...

Страница 158: ...the SELECT pushbutton on the Bypass Command menu bar If the UPS is online the UPS transfers to Variable Module Management System mode In approximately twenty seconds the UPS calculates the required n...

Страница 159: ...and 3 Press the CONTROLS pushbutton on the System Status menu bar The Bypass Control Command screen is displayed 4 On the Bypass Control Command screen select START HIGH ALERT 5 Press the SELECT pushb...

Страница 160: ...8 On the UPM 1 Control Command screen select UPM ON 19 Press the SELECT pushbutton on the UPM 1 Command menu bar 20 Verify the following messages display sequentially on the UPM status line DC STARTIN...

Страница 161: ...E 10 Verify no alarms are active 11 If UPM 4 FI UPM is installed proceed to Step 12 otherwise proceed to Step 16 12 On the System Status screen select the UPM command The UPS Control Command screen sc...

Страница 162: ...All of the UPSs transfer to Bypass mode and the critical load is immediately supplied by the bypass source If the bypass source is not available the power module remains on and an alarm sounds The BY...

Страница 163: ...LS pushbutton on the System Status Command menu bar The UPM 1 Control Command screen is displayed 10 On the UPM 1 Control Command screen select UPM OFF 11 Press the SELECT pushbutton on the UPM 1 Comm...

Страница 164: ...PS Control Command menu bar The UPM Control Command screen is displayed 12 On the UPM Control Command screen select UPM OFF 13 Press the SELECT pushbutton on the UPM Command menu bar The UPM status in...

Страница 165: ...the MOB for the UPS being shut down 2 On the UPS to shut down press the CONTROLS pushbutton on the main menu bar The System Status screen is displayed 3 On the System Status screen select the BYPASS c...

Страница 166: ...ton on the main menu bar The System Status screen is displayed 3 On the System Status screen select the BYPASS command 4 Press the CONTROLS pushbutton on the System Status menu bar The Bypass Control...

Страница 167: ...m is active on remaining online UPSs This is an expected event and will clear upon UPS restart 7 4 24 Single UPS Restart To restart a single UPS from a shutdown state 1 Close the MOB for the UPS being...

Страница 168: ...s approximately one minute for the UPS to achieve Online mode The Online status indicator is illuminated The UPS status indicates ONLINE The UPM status indicates ONLINE CHARGER ON 7 4 25 UPS and Criti...

Страница 169: ...cluding Bypass remain off until restarted NOTE The UPS Load Off controls each UPS independently and does not shut down the whole distributed bypass system unless all UPSs have been transferred to bypa...

Страница 170: ...a choice to proceed or abort the shutdown CAUTION All power to the critical load is lost when LOAD OFF is selected in the following step You should use this feature only when you want to de energize...

Страница 171: ...REPO switch is used it may not activate in the same manner refer to the operating instructions provided with the switch To use the REPO switch 1 Firmly push the red pushbutton until it locks into plac...

Страница 172: ...Control Panel This section describes how the various screens are used to control and monitor UPS operation Figure 7 9 shows the location of the color touchscreen control panel on the front door of th...

Страница 173: ...2 Symbols enlarged to show detail Figure 7 10 UPS Color Touchscreen Control Panel Typical The color touchscreen control panel consists of A color liquid crystal touch screen display 1 A horizontal ro...

Страница 174: ...ss source The Online indicator is not illuminated when the system is in Bypass mode Red Lit Steady The UPS has an active alarm and requires immediate attention The screen shows the highest priority ac...

Страница 175: ...olling when the system needs attention Some notices and alarms may be accompanied by an audible horn To silence the horn touch anywhere on the control panel once For more information about alarms and...

Страница 176: ...ad CONTROLS Allows access to various system performance control screens POWER MAPS Allows operator to observe system power flow LOGS Allows access to system information logs STATISTICS Allows access t...

Страница 177: ...Menu and Power Maps screen The Power Maps screen displays immediately after entering the access code The Power Maps screen shows a real time graphical representation of the operating status Figure 7...

Страница 178: ...Rev 7 www eaton com powerquality 7 58 Touching the AVERAGE EFFICIENCY button displays the system efficiency screen shown in Figure 7 16 Figure 7 16 Average Efficiency Screen from Home Screen Touching...

Страница 179: ...screen shows a real time graphical representation of the operating status Touching any of the buttons on the right side of the screen takes the user directly to that information screen Figure 7 15 Fig...

Страница 180: ...erall System status The three left items in the OVERVIEW section of the screen are not active buttons but are status detail panels They show individual conditions of the UPS at that time The two items...

Страница 181: ...m powerquality 7 61 7 6 8 Input Meters Screen Figure 7 21 shows the Input Meters screen This screen displays the individual phase and total power values of the system Figure 7 21 Input Meters Screen T...

Страница 182: ...9395 Plus 1 UPS 225 275 kVA Installation and Operation Manual 164201710 Rev 7 www eaton com powerquality 7 62 The Output Meters Screen shown in Figure 7 23 displays values pertaining to the system ou...

Страница 183: ...nput Meters detail screen This screen displays the individual values of the system in additional detail The Bypass Output and Battery meters screens display similar values relevant to their monitoring...

Страница 184: ...allation and Operation Manual 164201710 Rev 7 www eaton com powerquality 7 64 7 6 10 Battery Meters Screens Figure 7 26 shows the Battery Meters basic screen Figure 7 27 shows the Battery Log access s...

Страница 185: ...275 kVA Installation and Operation Manual 164201710 Rev 7 www eaton com powerquality 7 65 Figure 7 28 shows the Battery Log Detail screen Figure 7 29 shows the Battery Log Summary screen Figure 7 28...

Страница 186: ...r commands System Event Horns The system event horn beeps to alert an operator that an event needing attention is taking place The horn cycles at a half second rate System Event Indicators The status...

Страница 187: ...to the number shown to the right of the box Each window shows five events The operator can also use the UP DOWN arrows above and below the blue field 2 showing the number of events in the log See Fig...

Страница 188: ...bypass UPM start up and shutdown and LOAD OFF commands are controlled through this screen In addition the screen displays the current status of the UPS indicates whether the UPS is in Maintenance Byp...

Страница 189: ...ules shown on the previous screen Figure 7 34 the user can observe full details of an individual module It also allows the user to move through various modules and modes while within this screen Figur...

Страница 190: ...Figure 7 37 Bypass Mode Metering Method Option Screen 7 6 14 Settings Screen The screen shown in Figure 7 38 gives the operator access to basic system information such as serial number installed firmw...

Страница 191: ...ffect changes to various system values Figure 7 39 Configuration Options Screen 7 6 16 Energy Advantage Architecture EAA Screen This screen shown in Figure 7 40 allows the operator to activate the var...

Страница 192: ...tion Manual 164201710 Rev 7 www eaton com powerquality 7 72 Figure 7 41 Disable ESS Screen This screen shown in Figure 7 41 asks the operator to verify disabling the ESS mode running at that time Figu...

Страница 193: ...7 73 Figure 7 43 High Alert Timer Screen This screen shown in Figure 7 43 asks the operator if they want to start the High Alert mode timer 7 6 17 Statistics Basic Screen The screen shown in Figure 7...

Страница 194: ...ation and Operation Manual 164201710 Rev 7 www eaton com powerquality 7 74 Figure 7 45 Statistics Data Detail Screen 7 6 18 ESS Comparison Screen The screen shown Figure 7 46 allows the operator to vi...

Страница 195: ...www eaton com powerquality 7 75 7 6 19 UPS Module Map Screen The screen shown Figure 7 47 allows the operator to control the individual UPMs Figure 7 47 UPS Module Map Screen 7 6 20 System Overview S...

Страница 196: ...system 2 If the UPS contains input breaker CB1 verify that input breaker CB1 is open 3 Close the UPS input feeder circuit breaker 4 Close the UPS Bypass input feeder circuit breaker 5 If the UPS conta...

Страница 197: ...load in Online mode It takes approximately one minute for the UPS to achieve Online mode The Online status indicator is illuminated The UPS status indicates ONLINE on the header section of the screen...

Страница 198: ...UPS OPERATING INSTRUCTIONS Power Xpert 9395 Plus 1 UPS 225 275 kVA Installation and Operation Manual 164201710 Rev 7 www eaton com powerquality 7 78 This page intentionally left blank...

Страница 199: ...ation of UPS information meters and status to a Building Management System BMS using the Modbus RTU protocol Relay Interface Card AS 400 has isolated dry contact Form C relay outputs for UPS status Ut...

Страница 200: ...ur Power Xpert 9395 UPS on a monthly basis Depending on the model the report provides detailed information about voltages loads external factors such as temperature and humidity the attached batteries...

Страница 201: ...llation and maintenance easy which minimizes the effort required and benefits the bottom line Eaton s cost effective Intelligent Power Software manages up to ten devices at no charge with licences for...

Страница 202: ...n option an RMP II can be installed to monitor the operation of the UPS system from virtually any location within the facility up to 150m 500 ft from the UPS The RMP II contains backlit status indicat...

Страница 203: ...er ON BYPASS The bypass source is supplying the critical load Usually this means that the UPS is not energized The load is not protected in Bypass mode and a horn sounds after 30 seconds UPS ALARM The...

Страница 204: ...r 15 pin connectors labeled J1 through J4 Figure 8 3 Relay Interface Module II The RIM II can provide the status and alarm signals shown in Table 8 2 Table 8 2 Customer Interface Connectors Status J1...

Страница 205: ...an be flush mounted or surface mounted on a desktop or secured to a wall Figure 8 4 shows the SCM II Figure 8 4 Supervisory Contact Module II The SCM II provides signals for the indications shown in T...

Страница 206: ...COMMUNICATION Power Xpert 9395 Plus 1 UPS 225 275 kVA Installation and Operation Manual 164201710 Rev 7 www eaton com powerquality 8 8 This page intentionally left blank...

Страница 207: ...AGE PRESENT This unit should not be operated with the cabinet doors open or protective panels removed Do not make any assumptions about the electrical state of any cabinet in the UPS system Because ea...

Страница 208: ...not blocked 3 Ensure the operating environment is within the parameters specified in paragraph 3 2 1 and Chapter 10 Product Specifications 4 Ensure the UPS is in Online mode Online status indicator is...

Страница 209: ...tep a and secure with the retained hardware 3 Record maintenance results and any corrective actions in a suitable log 9 2 3 PERIODIC Maintenance Periodic inspections of the UPS should be made to deter...

Страница 210: ...ful to the skin and eyes It may be toxic A battery can cause electrical shock burn from high short circuit current or fire Observe proper precautions ATTENTION Une batterie peut pr senter un risque de...

Страница 211: ...kVA 50 60 Hz 10 2 Specifications The following sections detail the input output battery and environmental specifications for the UPS 10 2 1 UPS Input Operating Input Voltage 400 Vac 480 Vac Operating...

Страница 212: ...nd maximum Load Compatibility 0 9 pF Leading 0 8 pF Lagging Overload Capability 110 for 10 minutes 125 for 30 seconds 150 for 10 seconds NOTE The 110 overload capability in the above table is based on...

Страница 213: ...tup and commissioning of the Product b if the Product is moved to a new location by someone other than an authorized Eaton Customer Service Engineer in the USA or Agent outside of the USA or c if the...

Страница 214: ...WARRANTY Power Xpert 9395 Plus 1 UPS 225 275 kVA Installation and Operation Manual 164201710 Rev 7 www eaton com powerquality W 2 This page intentionally left blank...

Страница 215: ......

Страница 216: ...1642017107 164201710 7...

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