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Manual

ESR5-VE3-42
Safety relay

07/20 MN049003EN

Содержание ESR5-VE3-42

Страница 1: ...Manual ESR5 VE3 42 Safety relay 07 20 MN049003EN ...

Страница 2: ...ll editions of this document other than those in German language are translations of the original operating manual 2nd Edition 2020 publication date 07 20 See revision protocol in the About this manual chapter 2019 by Eaton Industries GmbH 53105 Bonn Germany Editor René Wiegand All rights including those of translation reserved No part of this manual may be reproduced stored in a retrieval system ...

Страница 3: ...omation system may cause damage to persons or property external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction for example by means of separate limit switches mechanical interlocks etc During operation and depending on their degree of protection variable frequency drives may have live uninsulated moving and or rotating parts as well as hot surf...

Страница 4: ......

Страница 5: ...bols 4 0 4 1 Risk of material damage 4 0 4 2 Hazard warnings of personal injury 4 0 4 3 Tips 4 0 5 Ordering data 4 1 Safety notes 5 2 Description 6 3 Operating and indication elements 7 3 1 Connection Notes 7 4 Mounting and removing 8 5 Wiring 9 6 Configuration 10 7 Startup 11 8 Protection against manipulation 12 9 Block Diagram 13 10 Derating Curve 14 11 Diagnostics 15 ...

Страница 6: ...2 ESR5 VE3 42 07 20 MN049003EN www eaton com 12 Connection Example 16 13 Functional test Proof Test 17 14 Technical data 18 15 Glossary 21 ...

Страница 7: ...ts For further information see the following documentation Instruction leaflet IL05013034Z2018_06 pdf Against the background that we do not know your application in detail the information and examples in this document can only serve as incomplete support for you as a user of safety related control technology for the implementation of the standards and directives The information and examples in thi...

Страница 8: ...personal injury 0 4 3 Tips 0 5 Ordering data ESR5 VE3 42 safety relay Catalog No 118706 WARNING Warns about the possibility of material damage CAUTION Warns of the possibility of hazardous situations that may possibly cause slight injury WARNING Warns of the possibility of hazardous situations that could result in serious injury or even death DANGER Warns of hazardous situations that result in ser...

Страница 9: ... must not be removed when operating electrical switching devices WARNING Danger due to faulty devices The devices may be damaged following an error and correct operation can no longer be ensured In the event of an error replace the device immediately Repairs to the device especially if the housing must be opened may only be carried out by the manufacturer or authorized per sons Otherwise the warra...

Страница 10: ...on unit which uses the feedback con tacts monitored the device can be used as a contact expansion block with adjustable Contact delay in safety applications up to SIL 3 SIL CL 3 accord ing to IEC 61508 EN 62061 and meets the requirements up to category 3 and PL e according to EN ISO 13849 1 The device can be controlled via a single channel contact of the base unit Features Contact extension block ...

Страница 11: ...es 57 58 47 48 Y1 16 15 K1 K2 ESR5 VE3 42 Order No 2 9 81 73 2 APPROVAL Serial No 15 27 37 47 57 65 16 28 38 48 58 66 5 8 A 1 2 8 3 7 3 8 2 7 A 2 6 5 6 6 4 7 1 6 5 7 1 5 4 8 K 1 K 2 P o w e r Y 1 K 1 t K 2 t 0 5 1 2 3 0 3 E S R 5 V E 3 4 2 Input 2 4 V d c Output 24 0 V ac 2 4 V dc 6A B300 Pilot duy R300 Pilot duty ET 01679 Before working on the device disconnect the power Check the set time follow...

Страница 12: ...5 VE3 42 07 20 MN049003EN www eaton com 4 Mounting and removing Mount the device on a 35 mm DIN rail according to EN 60715 To remove the device use a screwdriver to release the snap on foot Figure 2 Mounting and removing A B B1 B2 ...

Страница 13: ...ESR5 VE3 42 07 20 MN049003EN Eaton com 9 5 Wiring Connect the cables to the connection terminal blocks using a screwdriver Figure 3 Connecting the cables A B AWG 24 12 0 2 2 5 mm2 7 mm 0 28 0 5 0 6 Nm 5 7 lb in ...

Страница 14: ...re the power supply WARNING Danger due to incorrect delay time Check the set delay time following installation If the rotary switch is modified during operation the safety relay switches to configuration mode and the LEDs flash The safety relay is only ready for operation again once the supply voltage has been switched off and on again and configu ration has been carried out ...

Страница 15: ...ge at input K1 K2 Both relays are activated The LEDs light up and the contacts for enabling current paths 27 28 37 38 47 48 and 57 58 close Alarm contacts 15 16 and 65 66 open Switch off the voltage at input K1 K2 The enable contacts open and the alarm contacts close after the set time has elapsed For additional connection examples see section 12 Con nection Example page 16 ...

Страница 16: ...t manipulation by covering with the label provided Figure 4 Applying the label ESR5 AP P R O VAL S K 1 K 2 K 3 t K 4 t 3 0 1 3 1 4 2 3 2 4 3 7 3 8 4 7 4 8 A 1 S 3 5 S 3 4 A 2 S 1 1 S 1 2 S 2 1 S 2 2 S 1 2 S 3 4 S 3 3 S 3 5 S 1 0 S 1 1 S 1 1 S 1 2 3 7 3 8 4 7 4 8 1 3 1 4 2 3 2 4 E S R 5 N V 3 3 0K 1 K 2 K 3 t K 4 t P o w e r E S R 5 N V 3 3 0 0 1 0 5 1 3 5 2 0 13 14 23 24 P o w e r ...

Страница 17: ...9 Block Diagram ESR5 VE3 42 07 20 MN049003EN Eaton com 13 9 Block Diagram Figure 5 Block diagram K2 K1 POWER 66 K1 K2 15 57 65 47 37 27 58 48 38 28 16 A1 A2 ...

Страница 18: ...10 Derating Curve 14 ESR5 VE3 42 07 20 MN049003EN www eaton com 10 Derating Curve Figure 6 Derating curve 0 80 25 30 35 40 45 50 55 60 70 60 50 40 10 20 30 20 TA C I TH 2 A 2 ...

Страница 19: ...ent Apply supply voltage Supply voltage too low Adjust supply voltage The input circuit is connected incorrectly or not connected at all Check the connection of the input circuit Short circuit Fault between contact points A1 and A2 Remove short circuit Fault with internal cause Checkback contacts 15 and 16 faulty Replace safety relays Enable contact of K1 t faulty Enable contact of K2 t faulty ...

Страница 20: ...ion Example Single Channel connection with confirmation path 15 16 integrated in the basic device suitable for up to safety category 3 Figure 7 Wiring via connection terminal blocks 24 V DC GND 66 A2 ESR5 VE3 42 65 58 57 48 47 38 37 28 27 16 15 K1 K2 A1 24 23 32 31 14 13 S34 S33 ...

Страница 21: ...ction by actuating the corresponding protective device Check whether the safety function has been performed correctly by reactivating the base unit and thus the contact extension If the device does not switch on again the proof test failed WARNING Loss of functional safety due to malfunction If the proof test failed the device will no longer function prop erly Replace the device ...

Страница 22: ...t 3 A N C contact 65 66 Maximum inrush current 6 A N O contact 3 A N C contact 65 66 Switching current minimum 25 mA Sq Total current ITH 2 I1 2 I2 2 In 2 50 A2 see derating curve Figure 6 page 14 Interrupting rating ohmic load maximum 144 W 24 V DC τ 0 ms N C contact 65 66 72 W 288 W 48 V DC τ 0 ms N C contact 65 66 144 W 77 W 110 V DC τ 0 ms 88 W 220 V DC τ 0 ms 1500 VA 250 V AC τ 0 ms N C conta...

Страница 23: ...tween the power circuits according to DIN EN 50178 1998 04 Rated surge voltage insulation Basic insulation 4 kV between all current paths and housing Safe isolation reinforced insulation 6 kV Pollution degree 2 Surge voltage category III Dimensions W x H x D 22 5 x 99 x 114 5 mm Connection data Conductor cross section solid 0 2 mm2 2 5 mm2 Conductor cross section stranded 0 2 mm2 2 5 mm2 Conductor...

Страница 24: ...nction with suitable evaluating device PFDavg 1 49 x 10 4 Proof test interval 67 months Duration of use 240 months Safety characteristic data according to EN ISO 13849 Category 3 in conjunction with suitable evaluating device Performance Level e in conjunction with suitable evaluating device Duration of use 240 months For applications in PL e the required demand rate for the safety function is onc...

Страница 25: ...ransmit and receive elements which detects the diffuse reflection of optical radiation generated in the device by an object located in a protective field specified in two dimensions Cat Category Classification of the resistance to faults according to EN ISO 13849 1 CCF Common cause failure DC Diagnostic coverage ESPE Electro sensitive protective equipment Mission Time TM Duration of use MTTF MTTFd...

Страница 26: ...15 Glossary 22 ESR5 VE3 42 07 20 MN049003EN www eaton com ...

Страница 27: ...fied power management company with 2017 sales of 20 4 billion dollars We provide energy efficient solutions that help our customers effectively manage electrical hydraulic and mechanical power more efficiently safely and sustainably Eaton is dedicated to improving people s quality of life and the environment through the use of power manage ment technologies and services Eaton has approximately 96 ...

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