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PRODUCT DATA

® U.S. Registered Trademark
Copyright © 1996 Honeywell Inc.   •   All Rights Reserved

First-out annunciation and system diagnostics are
provided by a 2 row by 20 column Vacuum Fluorescent
Display (VFD) located on the optional Keyboard
Display Module.

Five (LEDs) for sequence information.

Interchangeable plug-in flame amplifiers.

Local or remote annunciation of 7890 operation and fault
information (optional).

Nonvolatile memory; 7890 retains history files and
sequencing status after loss of power.

Remote reset (optional).

Report generation (optional).

Selectable relight or lockout on loss of flame.

Shutter drive output (EC7890B, RM7890B).

Burner controller data (optional):
— Expanded annunciator status.
— Flame signal strength.
— Hold status.
— Lockout/alarm status.
— Sequence status.
— Sequence time.
— Total cycles of operation.
— Total hours of operation.
— Fault history providing the six most recent faults:

– Cycles of operation at the time of the fault.
– Fault message and code.
– Hours of operation at the time of the fault.
– Sequence status at the time of the fault.
– Sequence time at the time of the fault.

— Diagnostic information:

– Device type.
– Flame amplifier type.
– Flame failure response time.
– Manufacturing code.
– On/Off status of all digital inputs and outputs.
– Software revision and version of 7890 and optional

Keyboard Display Module.

– Status of configuration jumpers.

GENERAL

The Yamatake-Honeywell EC7890A,B/RM7890A,B is a micro-
processor based integrated burner control for automatically fired
gas, oil or combination fuel single-burner applications. Except where
necessary, the relay module will be called the 7890A,B throughout
this publication. The 7890A,B consists of the Relay Module.
Subbase and Amplifier are required to complete the system. Options
include Keyboard Display Module, Personal Computer Interface,
DATA CONTROLBUS MODULE™, Remote Display Module and
COMBUSTION SYSTEM MANAGER® Software.

The 7890A,B is programmed to provide a level of safety,
functional capability and features beyond the capacity of
conventional controls.

Functions provided by the 7890A,B include automatic burner
sequencing, flame supervision, system status indication, system
or self-diagnostics and troubleshooting.

FEATURES

Safety features:
— Closed loop logic test.
— Dynamic Ampli-Check®.
— Dynamic input check.
— Dynamic safety relay test.
— Dynamic self-check logic.
— Expanded safe-start check.
— Internal hardware status monitoring.
— Tamper resistant timing and logic.

Access for external electrical voltage checks.

Application flexibility.

Communication interface capability.

Dependable, long-term operation provided by
microcomputer technology.

7800 SERIES EC7890A,B/

RM7890A,B Relay Module

Contents

General ....................................................................................

1

Features ...................................................................................

1

Specifications ...........................................................................

2

Ordering Information ................................................................

2

Principle Technical Features ....................................................

8

Safety Provisions .....................................................................

8

Installation ................................................................................

9

Wiring ....................................................................................... 11
Assembly ................................................................................. 14
Operation ................................................................................. 17
Static Checkout ........................................................................ 18
Checkout .................................................................................. 20
Troubleshooting ....................................................................... 26

65-0204-1

Summary of Contents for 7800 Series

Page 1: ...umpers GENERAL The Yamatake Honeywell EC7890A B RM7890A B is a micro processor based integrated burner control for automatically fired gas oil or combination fuel single burner applications Except whe...

Page 2: ...onnection between the subbase and the control panel or the equipment The earth ground wire must be capable of conducting the current to blow the 20A fuse or breaker in event of an internal short circu...

Page 3: ...urface corrosion 2 Range of allowable operating frequencies is 45 to 66 Hz 3 2000 VA maximum connected load to 7890 Assembly Environmental Ratings Ambient Temperature Operating 40 F to 140 F Storage 6...

Page 4: ...er if the detection system fails h When an R7861A is used with an EC7890B the application requires the use of a step down transformer See Fig 14 Plug in Flame Signal Amplifiers Applicable Flame Detect...

Page 5: ...NAGER part no ZM7850A1001 Network Interface Unit part no Q7700B1004 Communication Interface ControlBus Module part no QS7800A1001 ControlBus 5 Wire Electrical Connector part no 203541 DATA CONTROLBUS...

Page 6: ...2 155 BURNER CONTROL THREADED MOUNTING HOLES 2 10 32 UNF 1 25 FLAME ROD TARGET CERAMIC INSULATORS IGNITION ELECTRODE Q179C ONLY BRACKET M1983 3 1 8 79 1 21 32 42 1 13 32 36 3 8 10 1 2 13 1 1 16 27 25...

Page 7: ...11 BSP P1 INTERNAL THREADS DIN APPROVED C7035A1064 HAS 1 2 14 BSP F INTERNAL THREADS MODEL AVAILABLE WITH 12 FOOT 3 66 METER LEADWIRES 2 3 INSERTION DEPTH 6 FOOT 1 83 METER LEADWIRES 2 3 M1945A 2 5 8...

Page 8: ...nal system fault occurred c Main valve terminal is not energized d No flame present and configuration jumper is selected for lockout e Pilot valve terminal is not energized SAFETY PROVISIONS Internal...

Page 9: ...tinually through STANDBY to detect any possibility of a runaway detector or a flame If a flame exists a safety shutdown occurs A standard amplifier is energized continually through STANDBY if a flame...

Page 10: ...f part 15 of FCC rules which are designed to provide reasonable protection against such interference when operated in a commercial environment Operation of this equipment in a residential area is like...

Page 11: ...must be capable of conducting the current to blow the 20A fuse or breaker in event of an internal short circuit The 7890 needs a low impedance ground connection to the equipment frame which in turn n...

Page 12: ...AY TO SWITCH THE F LEAD THE RELAY MUST HAVE GOLD CLAD OR GOLD FLASH CONTACTS AND A 120 VAC COIL POWER THE RELAY COIL FROM THE Q7800 SUBBASE TERMINAL 8 CONNECT THE RELAY CONTACTS BETWEEN THE F LEAD OF...

Page 13: ...ION TRANSFORMER MAIN VALVE 1 Q7800 2 2 3 3 5 4 L2 FOR A CONTINUOUS OR STANDING PILOT INSTALL AN EXTERNAL RELAY TO SWITCH THE F LEAD THE RELAY MUST HAVE GOLD CLAD OR GOLD FLASH CONTACTS AND A 230 VAC C...

Page 14: ...for electrical signal voltage probes 3 Make sure no subbase wiring is projecting beyond the terminal blocks Tuck in wiring against the back of the subbase so it does not interfere with the knife blad...

Page 15: ...required checkout tests Installing The Flame Detector NOTE Table 2 and Fig 13 list the flame detection systems available for use with the 7890 Make sure the correct combination of amplifier and flame...

Page 16: ...b 2a EARTH GROUND C7076A OR C7076D TERMINAL BLOCK L2 COMMON L1 HOT G F X X FLAME ROD G F X X PHOTOCELL 1 FLAME DETECTOR LEADS ARE COLOR CODED THE BLUE LEAD MUST BE CONNECTED TO THE F TERMINAL AND THE...

Page 17: ...Up Safe Start Check The 7890 verifies that a flame does not exist and proceeds into the Ignition Trial If a flame is present the 7890 will recycle to the STANDBY period If the critical loads are not i...

Page 18: ...a jumper on the subbase 3 Before continuing to the next test be sure to remove the test jumper s used in the previous tests 4 Replace all limits and interlocks not operating properly Do not bypass lim...

Page 19: ...mper s WARNING Make sure all manual fuel shutoff valves are closed MPORTANT Low fuel pressure limits if used can be open Bypass them with jumpers for the remaining Static tests if required Table 4 Sta...

Page 20: ...mum sensitivity 0 300 Vac capability 0 6000 ohm capability 0 10 Vdc capability Checkout Summary Preliminary inspection all installations Flame signal measurement all installations Initial lightoff che...

Page 21: ...the peaks and valleys caused by the self checking operation 6 The meter reading must be as specified in Table 5 after all tests are completed and all adjustments are made As an option the flame signal...

Page 22: ...on the subbase and close the master switch and return to step 4 7 When the pilot ignites measure the flame signal If the pilot flame signal is unsteady or approaching the 1 25 Vdc minimum value adjus...

Page 23: ...for flame stability and input rating If a second stage is used proceed to step 18 P Shut down the system by opening the burner switch or by lowering the setpoint of the operating controller Make sure...

Page 24: ...itches L Run the system through another cycle to check for normal operation M Return the system to normal operation Ignition Interference Test All Flame Rods Test to be sure that a false signal from a...

Page 25: ...or Ignition Spark Response Test All Ultraviolet Detectors Test to be sure that the ignition spark is not actuating the FLAME LED 1 Close the pilot and main burner manual fuel shutoff valve s 2 Start t...

Page 26: ...uence status messages indicating INITIATE STANDBY SAFE START CHECK PILOT IGN and RUN The selectable messages also provide visual indication current status and historical status of the equipment such a...

Page 27: ...line voltage is at a sufficient level for proper operating parameters STANDBY The LED indicates the burner status POWER The burner can be placed in STANDBY by opening the burner switch or if the opera...

Page 28: ...Wanchai Hong Kong Home and Building Control Honeywell Limited Honeywell Limit e 155 Gordon Baker Road North York Ontario M2H 2C9 Honeywell Latin American Division Miami Lakes Headquarters 14505 Comme...

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