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Effective 8/13/99

Page 10

I.L. 70C1037H02

rating specified on the plug label. The current sensor
rating can be viewed through openings in the back of the
breaker.

2.5  Current Sensors (Magnum Frames greater than 3200A)

The six (3-pole) or eight (4-pole) current sensors installed
in the circuit breaker are located on the lower conductors.
The poles are paralleled and the corresponding current
sensors are also paralleled (see Figure 2.3). For ex-
ample, a 4000A breaker phase rating has two 2000:1
current sensors wired in parallel, which provides an
overall ratio of 4000:2. The auxiliary current transformers
have a ratio of 20:1 for this size breaker which further
steps down the rated current to 100 milliamperes and is
equivalent to 100% (

In) to the Digitrip.

3.0  PRINCIPLES OF OPERATION

3.1  General

The Digitrip DT20 family of trip units is designed for
industrial circuit breaker environments where the ambient
temperatures can range from –20

°

 C to +85

°

 C but rarely

exceed 70

°

 to 75

°

 C. If, however, temperatures in the

neighborhood of the trip unit exceed this range, the trip
unit performance may be degraded. In order to insure that
the tripping function is not compromised due to an over-
temperature condition, the Digitrip 520 family microcom-
puter chip has a built-in over-temperature protection
feature, factory set to trip the breaker if the chip tempera-
ture is excessive. On the 520 family, if over-temperature
is the reason for the trip the red Long Delay Time LED will
flash.

The Digitrip uses the Cutler-Hammer custom-designed
S

µ

RE+chip™, an integrated circuit that includes a

microcomputer to perform its numeric and logic functions.
The principles of operation of the trip unit are shown in
Figure 3.1.

In the Digitrip DT20 family of trip units, all sensing and
tripping power required to operate the protection function
is derived from the current sensors in the circuit breaker.
The secondary currents from these sensors provide the
correct input information for the protection functions, as
well as tripping power, whenever the circuit breaker is
carrying current. These current signals develop analog
voltages across the current viewing resistors. The result-
ing analog voltages are digitized by the S

µ

RE+chip™.

The microcomputer continually digitizes these signals.
This data is used to calculate true RMS current values,
which are then continually compared with the protection
function settings and other operating data stored in the

Table 2.2 Ground (Earth) Fault Current Settings

Ground Fault Current Settings

(Amperes)

1

Installed

Sensor/

Rating Plug

(Amperes) In

.25

.30

.35

.40

.50

.60

.75

1.0

200

50

60

70

80

100

120

150

200

250

63

75

88

100

125

150

188

250

300

75

90

105

120

150

180

225

300

400

100

120

140

160

200

240

300

400

600

150

180

210

240

300

360

450

600

630

158

189

221

252

315

378

473

630

800

200

240

280

320

400

480

600

800

1000

250

300

350

400

500

600

750

1000

1200

300

360

420

480

600

720

900

1200

1250

312

375

438

500

625

750

938

1250

1600

400

480

560

640

800

960

1200 1600

2

2000

500

600

700

800

1000

1200

1500

2

2000

2

2500

625

750

875

1000

1250

1500

1875

2500

3000

750

900

1050

1200

1500

2

1800

2

2250

2

3000

2

3200

800

960

1120

1200

1600

2

1920

2

2400

2

3200

2

4000

3

1000

1200

1400

2

1600

2

2000

2

2400

2

3000

2

4000

2

5000

3

1250

2

1500

2

1750

2

2000

2

2500

2

3000

2

3750

2

5000

2

6300

3

1575

1890

2205

2520

3150

3780

4725

6300

1. Tolerance on settings are ±10% of values shown.

2. On Models 520 LSIG and 520M LSIG, the shaded values are set to a maximum

trip value of 1200 amperes for NEC.

3. See Section 2.5.

2.4  Current Sensors (Magnum Frames less than or equal to

3200A)

The three (3-pole) or four (4-pole) primary current sensors
are installed internally in the circuit breaker on the lower
conductors of the breaker. The current sensor rating
defines the breaker rating (

In). For example, 2000A:1A

sensors are used on a 2000A rated breaker. There are
four auxiliary current transformers with a ratio of 10:1
which further step down the rated current to 100 milliam-
peres, which is equivalent to 100% (

In) to the Digitrip.

The primary current sensors produce an output propor-
tional to the load current and furnish the Digitrip DT20
family with the information and energy required to trip the
circuit breaker when functional protection settings are
exceeded.

If a set of current sensors with a different ratio are in-
stalled in the field, the rating plug must also be changed.
The associated rating plug must match the current sensor

Courtesy of NationalSwitchgear.com

Содержание Cutler-Hammer Digitrip 520M

Страница 1: ...y Current Setting 19 4 3 Long Delay Time Setting 19 4 4 Short Delay Current Setting 20 4 5 Short Delay Time Setting 20 4 6 Instantaneous Current Setting 20 4 7 Ground Fault Current Setting 21 4 8 Grou...

Страница 2: ...nstalled in the breaker and can be replaced or upgraded in the field by the customer This instruction book specifically covers the application of Digitrip Trip Units as illustrated in Figure 1 1 insta...

Страница 3: ...es Yes LSI LSIG WLSIG Yes Yes MLSI MLSIG MLSIA MWLSIG Yes Yes Long Long Delay Setting Delay Long Delay Time I2t at 6 x Ir Protection Long Delay Thermal Memory Fixed 1 x In Fixed 10 seconds Yes 0 4 1 0...

Страница 4: ...ip 220 LI model 520 LSI model and 520M MLSI model can be used on 3 pole or 4 pole circuit breakers for the protection of the neutral circuit Only these three models can provide neutral protection alth...

Страница 5: ...ip Unit Rating Plug Removal To remove the rating plug from the trip unit open the rating plug door Use a 1 8 3 mm wide screwdriver to loosen the M4 screw Pull the door to release the rating plug from...

Страница 6: ...cover has an access hole for the Step button on the 520M and 520Mi units 1 6 Ground Alarm Power Supply Module 520M Models only The Ground Alarm Power Supply Module see Figure 1 4 is an optional access...

Страница 7: ...age could also indicate that the trip unit is out of calibration and should be replaced at the earliest opportunity 1 8 Standards The Digitrip 220 520 and 520M Trip Units are listed by the Underwriter...

Страница 8: ...ator is Figure 2 1 Tripping Circuit for a Typical Magnum Breaker Partial located under the black molded platform on which the Digitrip unit is supported The Trip Actuator contains a permanent magnet a...

Страница 9: ...the three internally mounted phase current sensors Available types of neutral sensors are shown in Fig ure 2 4 Residual ground fault sensing features are adaptable to main and feeder breaker applicat...

Страница 10: ...urrent viewing resistors The result ing analog voltages are digitized by the S RE chip The microcomputer continually digitizes these signals This data is used to calculate true RMS current values whic...

Страница 11: ...Neutral Sensor Connections for 3200A Frame Using Residual GF Sensing Source Load K2 8 K2 9 B 4 B 6 20 1 AUX CTs 20 1 K1 3 K2 7 B 5 B 7 K1 2 Black Trip Actuator LA2 LB1 LB2 LC1 LA1 LN1 LN 2 LC 2 K1 4 K...

Страница 12: ...at the PC board donut transform er to sense ground fault via element R 5 Do not jumper on secondary contacts B 6 B 7 This will defeat all ground fault protection in application for 4 pole breaker Grou...

Страница 13: ...7 Source Ground Fault Sensing Scheme for 4000A Frame Figure 2 6 Source Ground Fault Sensing Scheme for 3200A Frame Tw o standard IA secondary sensors w ith primary in series and seconda ries in parall...

Страница 14: ...g needed at system level is shown as a dotted line Capital letters represent primary current Lowercase letters represent secondary current The three breakers M1 M2 and T must all have the same breaker...

Страница 15: ...mum asymmetry The Making Current Release is enabled only for the first two cycles following an initial circuit breaker closing operation The Making Current Release will trip the circuit breaker instan...

Страница 16: ...rent Release Circuitry See Section 3 3 Trip Actuator LED Pulse Circuit Battery 3V Ground Alarm Power Supply Optional for 520M FET Trip See Section 1 2 Trip LED Rating Plug Integrated Circuit S RE Chip...

Страница 17: ...Effective 8 13 99 Page 17 I L 70C1037H02 Figure 3 2 Digitrip 220 LI Figure 3 3 Digitrip 520 LSI Figure 3 4 Digitrip 520 LSIG Figure 3 5 Digitrip 520i WLSIG Courtesy of NationalSwitchgear com...

Страница 18: ...Effective 8 13 99 Page 18 I L 70C1037H02 Figure 3 9 Digitrip 520Mi MWLSIG Figure 3 8 Digitrip 520M MLSIG Figure 3 6 Digitrip 520M MLSI Figure 3 7 Digitrip 520M MLSIA Courtesy of NationalSwitchgear com...

Страница 19: ...Active position 4 0 PROTECTION SETTINGS 4 1 General Before placing any circuit breaker in operation set each trip unit protection setting to the values specified by the engineer responsible for the in...

Страница 20: ...is specified both on the rating plug label and on the applicable time current curves referenced in Section 9 Figure 4 3 Long Time Memory LTM Jumper The action of the LTM must be considered when perfo...

Страница 21: ...r I2 t response The shape selected depends on the type of selective coordi nation chosen The I2 t response will provide a longer time delay for current below 0 625 x In than will the FLAT response Fiv...

Страница 22: ...st port cover to remove this item CAUTION BEFORE PLUGGING A TEST KIT INTO THE TEST PORT PLACE THE LTM JUMPER IN THE INACTIVE POSITION SEE FIGURE 4 3 AFTER TESTING RE TURN THE LTM JUMPER TO ITS ORIGINA...

Страница 23: ...ush the red Reset Battery Test button to turn off the indicators the trip unit will be ready to indicate the next cause of trip WARNING PERSONAL INJURY CAN OCCUR WHEN WORKING ON POWER SYSTEMS ALWAYS T...

Страница 24: ...atteries Inc CR 1 3N 300 Elmsford Boulevard Elmsford N Y 10523 914 592 2500 www varta com Duracell Inc DL 1 3N Berkshire Corporate Park Bethel CT 06801 1 800 551 2355 www duracell com Sanyo Energy Cor...

Страница 25: ...eaker cell door or another visible location Figure 8 3 provides a place for recording test data and actual trip values Ideally sheets of this type should be used and maintained by those personnel in t...

Страница 26: ...nce PER UNIT MULTIPLIERS Rating Plug Amperes In Ir Continuous Ampere Rating LDS x In Trip Function Per Unit Setting Multi Ampere Equivalent Setting Time Delay Inst In Long Delay In Sec Short Delay Ir...

Страница 27: ...Settings Reference Trip Function Orig 0 Rev 1 Rev 2 Rev 3 Instantaneous Long Delay Setting Long Delay Time Short Setting Short Time Ground Fault Setting Ground Fault Time Date of Trip Trip Mode Indica...

Страница 28: ...rm GROUND FAULT TEST RECORD FORM Ground Fault Test Record should be retained by those in charge of the building s electrical installation in order to be available to the authority having jurisdiction...

Страница 29: ...to the feeder trip unit the feeder will send a restraint interlocking signal to Z1 Main and feeder trip units will begin to time out and in the event that the branch breaker does not clear the fault t...

Страница 30: ...30 I L 70C1037H02 Figure A 1 Typical Zone Interlocking Figure A 2 Typical Zone Interlocking Connections with Two Main Breakers M1 M2 and a Tie Breaker T B7 Contact B8 Contact B9 Contact Courtesy of N...

Страница 31: ...f the fault On 4 wire residual systems the neutral current sensor may not have the correct ratio or be properly connected Check connections at terminals B4 and B5 Check that the neutral current sensor...

Страница 32: ...Effective 8 13 99 Page 32 I L 70C1037H02 Symptom Probable Cause Possible Solution s References Courtesy of NationalSwitchgear com...

Страница 33: ...Effective 8 13 99 Page 33 I L 70C1037H02 Appendix C Typical Breaker Master Connection Diagram Courtesy of NationalSwitchgear com...

Страница 34: ...ANTIES EXPRESSED OR IMPLIED IN CLUDING WARRANTIES OF FITNESS FOR A PAR TICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM THE COURSE OF DEALING OR USAGE OF TRADE ARE MADE RE GARDING THE INF...

Страница 35: ...Effective 8 13 99 Page 35 I L 70C1037H02 Courtesy of NationalSwitchgear com...

Страница 36: ...Effective 8 13 99 Page 36 I L 70C1037H02 Cutler Hammer Pittsburgh PA U S A Effective 8 13 99 Printed in U S A Courtesy of NationalSwitchgear com...

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