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IB01602015E

Instruction Booklet

Page

 

2

Effective:  August  2010

ATC-300 2-Position Contactor 

Based Transfer Switch

READ AND UNDERSTAND THE INSTRUCTIONS CONTAINED HEREIN-

AFTER BEFORE ATTEMPTING TO UNPACK, ASSEMBLE, OPERATE, 

OR MAINTAIN THIS EQUIPMENT.

HAZARDOUS VOLTAGES ARE PRESENT INSIDE TRANSFER SWITCH 

ENCLOSURES THAT CAN CAUSE DEATH OR SEVERE PERSONAL 

INJURY.  FOLLOW PROPER INSTALLATION, OPERATION, AND MAIN-

TENANCE PROCEDURES TO AVOID THESE VOLTAGES.

TRANSFER SWITCH EQUIPMENT COVERED BY THIS INSTRUCTION 

BOOK IS DESIGNED AND TESTED TO OPERATE WITHIN ITS NAME-

PLATE RATINGS.  OPERATION OUTSIDE OF THESE RATINGS MAY 

CAUSE THE EQUIPMENT TO FAIL RESULTING IN DEATH, SERIOUS 

BODILY INJURY, AND/OR PROPERTY DAMAGE.  ALL RESPONSIBLE 

PERSONNEL SHOULD LOCATE THE DOOR MOUNTED EQUIPMENT 

NAMEPLATE AND BE FAMILIAR WITH THE INFORMATION PROVIDED 

ON THE NAMEPLATE.  A TYPICAL EQUIPMENT NAMEPLATE IS 

SHOWN IN FIGURE 1.

Figure 1. Typical Automatic Transfer Switch (ATS) Equipment 

Nameplate.

All possible contingencies that may arise during installation, oper-

ation, or maintenance, and all details and variations of this equip-

ment do no purport to be covered by these instructions.  If further 

information is desired by the purchaser regarding a particular 

installation, operation, or maintenance of particular equipment, 

please contact an authorized Eaton Sales Representative or the 

installing contractor.

Section 1: Introduction

1.1 Preliminary Comments and Safety Precautions

This technical document is intended to cover most aspects asso-

ciated with the installation, application, operation, and mainte-

nance of the Automatic Transfer Controller (ATC-300) controlled 

contactor based ATS with ratings from 40 through 400 amperes 

(A).  It is provided as a guide for authorized and qualified person-

nel only.  Please refer to the specific WARNING and CAUTION in 

Section 1.1.2 before proceeding. If further information is required 

by the purchaser regarding a particular installation, application, or 

maintenance activity, please contact an authorized Eaton sales 

representative or the installing contractor.

1.1.1 Warranty and Liability Information

No warranties, expressed or implied, including warranties of fit-

ness for a particular purpose of merchantability, or warranties 

arising from course of dealing or usage of trade, are made regard-

ing the information, recommendations and descriptions contained 

herein.  In no event will Eaton be responsible to the purchaser or 

user in contract, in tort (including negligence), strict liability or 

otherwise for any special, indirect, incidental or consequential 

damage or loss whatsoever, including but not limited to damage 

or loss of use of equipment, plant or power system, cost of capi-

tal, loss of power, additional expenses in the use of existing 

power facilities, or claims against the purchaser or user by its 

customers resulting from the use of the information and descrip-

tions contained herein.

1.1.2 Safety Precautions

All safety codes, safety standards, and/or regulations must be 

strictly observed in the installation, operation, and maintenance 

of this device.

THE WARNINGS AND CAUTIONS INCLUDED AS PART OF THE PRO-

CEDURAL STEPS IN THIS DOCUMENT ARE FOR PERSONAL SAFETY 

AND PROTECTION OF EQUIPMENT FROM DAMAGE.  AN EXAMPLE 

OF A TYPICAL WARNING LABEL HEADING IS SHOWN ABOVE TO 

FAMILIARIZE PERSONNEL WITH THE STYLE OF PRESENTATION.  

THIS WILL HELP TO INSURE THAT PERSONNEL ARE ALERT TO 

WARNINGS, WHICH APPEAR THROUGHOUT THE DOCUMENT.  IN 

ADDITION, WARNINGS AND CAUTIONS ARE ALL UPPER CASE AND 

BOLDFACE.

COMPLETELY READ AND UNDERSTAND THE MATERIAL PRESENTED 

IN THIS DOCUMENT BEFORE ATTEMPTING INSTALLATION, OPERA-

TION, OR APPLICATION OF THE EQUIPMENT.  IN ADDITION, ONLY 

QUALIFIED PERSONS SHOULD BE PERMITTED TO PERFORM ANY 

WORK ASSOCIATED WITH THIS EQUIPMENT.  ANY WIRING 

INSTRUCTIONS PRESENTED IN THIS DOCUMENT MUST BE FOL-

LOWED PRECISELY.  FAILURE TO DO SO COULD CAUSE PERMANENT 

EQUIPMENT DAMAGE.

  

WARNING

  Cat No:     ATC3C2X20400WRU
Style No:

ASSEMBLED IN MEXICO
WITH U.S. COMPONENTS                                       30 - 43465

ITEM:  001

PIECE:  001

CS#:  123456

J050412234

Volts:  240

Poles:  2

Amps:  400

Phase:  1

Hertz:  60

Wire:  3

  GO No:      ABC0123

OF:  001

 

 

WARNING

  

CAUTION

Содержание Cutler-Hammer ATC-300

Страница 1: ...truction Booklet Description Page Introduction 2 Receiving Handling and Storage 6 Equipment Description 7 Installation and Wiring 14 Operation 20 Testing and Problem Solving 21 Adjustments 23 Maintena...

Страница 2: ...installation application or maintenance activity please contact an authorized Eaton sales representative or the installing contractor 1 1 1 Warranty and Liability Information No warranties expressed o...

Страница 3: ...nsfers back and initiates generator shutdown In the event the Source 1 power source fails and the Source 2 power source does not appear the ATS remains connected to the Source 1 power source until the...

Страница 4: ...cation Transfer switch equipment catalog numbers provide a significant amount of relevant information that pertains to a particular piece of equipment The Catalog Number Identification Table Table 2 p...

Страница 5: ...hange of the load connection from the Source 2 to the Source 1 Source 1 Source 1 is the primary source normal source normal power source or normal Source 2 Source 2 is the secondary source emergency s...

Страница 6: ...ation Once the top packaging is removed from the shipment the enclosure door can be opened A plastic bag of documents will be found in the enclosure usually attached to the inside of the enclosure Imp...

Страница 7: ...ad to and from the different power sources The power contactor is mechanically and electrically interlocked to prevent the two sets of main contacts from being closed simultaneously Figure 6 Typical P...

Страница 8: ...ontroller contain the intelligence supervisory circuits that constantly moni tor the condition of the power sources It provides the intelli gence necessary for the operation of the ATS Figure 8 Figure...

Страница 9: ...1800 Seconds 5 Source 2 Monitoring and Protection This feature provides monitoring and protection based on the Source 2 voltage and or frequency setpoints All fea ture 5 functions are Failsafe operati...

Страница 10: ...Bypass Pushbutton This feature provides a way by pushing the Help and Step pushbutton simultaneously to bypass the TDNE Feature 1 and or TDEN Feature 2 time delays The Time Delay Bypass function when...

Страница 11: ...and pickup unbalance settings minimum 2 differential Dropout is adjustable from 5 to 20 Pickup is adjustable from 3 to Dropout 2 A setpoint for user selectable time delay from 10 to 30 seconds is prov...

Страница 12: ...60 Load 18W Ammeter A single ammeter is a true RMS sensing device that dis plays single phase current only The ammeter can be mounted on Source 1 Source 2 or load The meter can also be configured for...

Страница 13: ...ion Cable entry holes are the responsibility of the customer ATS enclosures and all internal steel mounting plates such as the power panel mounting plate go through a pretreatment cleaning system prio...

Страница 14: ...refully remove all packing material from the ATS at the mount ing location Even though an equipment inspection should have been made when the equipment was received make another careful inspection of...

Страница 15: ...he unit to ensure that the conductors or cable insulation have not been damaged while being pulled into position Power cables are to be connected to solderless screw type lugs located on the ATS switc...

Страница 16: ...e start connection information Use the proper wire size as listed by the generator set Genset manufacturer TRANSFER SWITCH AMPERE RATING WIRE SIZE RANGES NUMBER OF CABLES PER PHASE TERMINAL TEMPERATUR...

Страница 17: ...3 4 5 J3 Phase C Phase B Phase A Source 1 Phase C Phase B Phase A Source 1 Phase C Phase B Phase A Source 2 Phase C Phase B Phase A Source 2 S1 Line S1 Neut S2 Line Control Power S2 Neut Clk In Out 5...

Страница 18: ...d in a steel case mounted in the enclosure To change the voltage from the factory default 600 Vac follow the steps detailed below Step1 Loosen the six screws securing the cover of the Voltage Selectio...

Страница 19: ...erting a small flathead screwdriver into the square tool hole with the flat surface of the screw driver against the back wall of the hole With a little bit of force push the screwdriver in on a slight...

Страница 20: ...is desired connect the sources of power 9 Check for 120 Vac at J7 4 to J7 3 if Source 1 is available 10 Check for 120 Vac at J7 2 to J7 1 if Source 2 is available See the Troubleshooting Guide Table...

Страница 21: ...blem Solving 6 1 Testing After the ATS equipment is initially installed or during planned outages the installation should be tested to ensure that all equip ment operates properly This attention to de...

Страница 22: ...2 Problem Solving A basic problem solving effort is the first step to take prior to call ing for assistance Frequently the effort will successfully address most problems encountered The problem solvin...

Страница 23: ...afety hazards or potential maintenance problems Inspect the area especially where switching device is installed for any safety hazards including personnel safety and fire hazards Exposure to certain c...

Страница 24: ...2 200A Domestic Switch 480VAC 4 Pole Cat 68C8471G13 200A AG Switch up to 240VAC 2 Pole Cat 68C8471G01 200A AG Switch up to 240VAC 3 Pole Cat 68C8471G02 200A AG Switch up to 240VAC 4 Pole Cat 68C8471G0...

Страница 25: ...y supply NN and Source 2 or generator supply EN Refer to Figure 21 for the loca tion of all parts discussed in this document Load cables MUST be connected and torqued BEFORE installing the SUPPLY cabl...

Страница 26: ...e 26 Effective August 2010 ATC 300 2 Position Contactor Based Transfer Switch Figure 21 100A 3 Pole ATS Interior Components NORMAL SOURCE LOAD LUGS NEUTRAL CONNECTIONS MANUAL OPERATING HANDLE EMERGENC...

Страница 27: ...em voltage ordered the display should work and the Source 1 Available white LED should light Figure 23 Using a voltmeter check for proper system voltage on Source 1 and load terminals Check all phases...

Страница 28: ...word is 0300 Once all installation and testing is complete the Password should be changed by authorized personnel to a unique Password for the equipment After entering the password press the Step Ente...

Страница 29: ...nt Exercise Go To Emergency TDES timer times out Send Engine Start signal Energize Gen Start relay Is Source 2 Available TDNE timer times out Open Source 1 Energize K2 Close Source 2 Energize K2 Sourc...

Страница 30: ...e K1 Source 1 is powering the load Source 1 becomes unavailable or Go To Emergency Is Source 2 Available TDNE timer times out Open Source 1 Energize K2 Close Source 2 Energize K2 Source 2 is powering...

Страница 31: ...4 Source 2 is powering the load Energize Alarm relay Yes No No Source 2 is powering the load Receive request to transfer to Source 2 or Engine Test Plant Exercise Go To Emergency TDES timer times out...

Страница 32: ...requency 90 S2 UF DROP Hertz Source 2 Underfrequency Dropout Range Contactor Style ATS 2 position 90 to 97 of Nominal System Frequency 90 S1 UF PICK Hertz Source 1 Underfrequency Pickup Range Contacto...

Страница 33: ...French or Spanish English CHANGE TIME DATE Set Time and Date Hours Set Hour 0 to 23 Eastern Standard Time MINUTES Set Minute 0 to 59 Eastern Standard Time WEEKDAY Set Weekday SUN MON TUE WED THU FRI o...

Страница 34: ...ltmeter to check for correct system voltage on the load terminals of the ATS Check all phases on a 3 phase system Voltage measurements should be taken phase to phase and phase to neutral A load test w...

Страница 35: ...389 486 80 96 166 176 192 304 332 384 480 79 95 164 174 190 300 328 379 474 78 94 162 172 187 296 324 374 468 77 92 160 169 185 293 320 370 462 76 91 158 167 182 289 315 365 456 75 90 156 165 180 285...

Страница 36: ...433 473 547 684 113 136 235 249 271 429 469 542 678 112 134 233 246 269 426 465 538 672 111 133 231 244 266 422 461 533 666 110 132 229 242 264 418 457 528 660 Dropout 109 131 227 240 262 414 452 523...

Страница 37: ...IB01602015E For more information visit www eaton com Instruction Booklet Effective August 2010 Page 37 ATC 300 2 Postion Contactor Based Transfer Switch Notes...

Страница 38: ...For more information visit www eaton com IB01602015E Instruction Booklet Page 38 Effective August 2010 ATC 300 2 Position Contactor Based Transfer Switch Notes...

Страница 39: ...IB01602015E For more information visit www eaton com Instruction Booklet Effective August 2010 Page 39 ATC 300 2 Postion Contactor Based Transfer Switch Notes...

Страница 40: ...ON RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise for any speci...

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