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IB01602015E

For more information visit: www.eaton.com

Instruction Booklet

Effective: August 2010

Page

 

21

ATC-300 2-Postion Contactor 

Based Transfer Switch

5.3 Automatic Transfer

The operating sequence of an ATS is dictated by the switch's 

standard features and selected options.  Operation of an ATS 

during Source 1 power source failure and Source 1 power source 

restoration will be described here with only standard options 

included on the switch.  Additional options, as described in Sec-

tion 3, can change sequences and timing, depending upon the 

options selected.  It is strongly suggested that you become famil-

iar with additional options selected with the particular ATS and 

their effect on the normal operation of an ATS.

5.3.1 Source 1 Power Source Failure

Standard Source 1 power source failure is defined as a reduction 

or loss of voltage.  If this occurs, the sequence of operation is as 

follows.

1. Failure of Source 1 is detected by the controller intelligence.

2. When the controller detects a failure, the engine contacts 

close (after delay if programmed) and start the engine-driven 

generator.

3. When the Source 2 voltage reaches its operation rating, the 

K2 relay closes, starting the transfer operation.  This operat-

ing sequence causes the contactor to open Source 1 and 

close on Source 2.

4. The load is now transferred to the Source 2 power source.

5.3.2 Source 1 Power Source Restoration

1. A return to the Source 1 power source begins when the volt-

age in all phases of a 3-phase sensing unit, or phase-to-

phase in a single sensing unit, is restored to a preset value.

2. At the preset voltage, the controller will cause the K1 relay 

to change state.  This starts the return to the Source 1 

power source.

3. During this sequence, the contactor opens Source 2 and 

closes on Source 1.

4. Simultaneously, the engine cool-down timer initiates the shut 

down of the engine driven generator.

5. Transfer of the load back to the Source 1 power source is 

now complete.

Section 6: Testing and Problem Solving

6.1 Testing

After the ATS equipment is initially installed or during planned 

outages, the installation should be tested to ensure that all equip-

ment operates properly.  This attention to detail will help avoid 

unexpected malfunctions.  Mechanical and/or electrical tests 

should be performed as described in this section.

The frequency of subsequent testing should be based on recom-

mendations of the Genset manufacturer.  Use the test pushbut-

ton to check the electrical operation of the switch.

6.1.1 Mechanical and/or Electrical Testing

Energize the ATS equipment as described in Sections 6.1.2 

through 6.1.6.  Insure that all safety precautions are taken and 

that all 

WARNINGS

 and 

CAUTIONS

 are observed.

6.1.2 No Voltage Steps

With no voltage available on either power source, proceed as fol-

lows.

Step 1:

The generator engine start controls should be in the OFF 

position to prevent an undesired start.

Step 2:

Ensure that the ATS has been set to the proper applied 

system voltage (See Section 4.7).

Step 3:

Check all ATS loads to ensure that they are ready to be 

energized.

6.1.3 Connecting the Power Sources

Step 1:

Close the Source 1 power source upstream protection 

device.  

Step 2:

Connect the engine start battery cable.

Step 3:

With the emergency generator in the OFF position, close 

the Source 2 power source upstream protective device, 

assuming such a device used.

  

WARNING

HIGH VOLTAGES ASSOCIATED WITH OPERATIONAL TRANSFER 

SWITCH EQUIPMENT PRESENT A SHOCK HAZARD THAT CAN 

CAUSE SEVERE PERSONAL INJURY OR DEATH.  USE EXTREME 

CAUTION TO AVOID TOUCHING ELECTRICAL CONNECTIONS 

WHENEVER INSPECTING OR TESTING THE EQUIPMENT.

IN ADDITION, IMPROPER OPERATION OF THE GENERATOR SET 

PRESENTS A HAZARD THAT CAN CAUSE SEVERE PERSONAL 

INJURY OR DEATH.  OBSERVE ALL SAFETY PRECAUTIONS IN YOUR 

GENERATOR SET OPERATIONS AND INSTALLATION MANUALS.

 

NOTICE

SINCE FEATURE 4 (TIME DELAY ENGINE COOL-OFF), AS 

DESCRIBED IN SECTION 3, IS A STANDARD FEATURE, AN ENGINE 

START SIGNAL WILL BE PRESENT FOR A PERIOD OF TIME WHEN 

THE SWITCH IS FIRST ENERGIZED.  THE PERIOD OF TIME IS EQUAL 

TO THE TIMER SETTING.  TO AVOID STARTING THE ENGINE DUR-

ING THIS TIME PERIOD, TURN THE GENERATOR CONTROLS TO 

THE OFF POSITION.

Содержание Cutler-Hammer ATC-300

Страница 1: ...truction Booklet Description Page Introduction 2 Receiving Handling and Storage 6 Equipment Description 7 Installation and Wiring 14 Operation 20 Testing and Problem Solving 21 Adjustments 23 Maintena...

Страница 2: ...installation application or maintenance activity please contact an authorized Eaton sales representative or the installing contractor 1 1 1 Warranty and Liability Information No warranties expressed o...

Страница 3: ...nsfers back and initiates generator shutdown In the event the Source 1 power source fails and the Source 2 power source does not appear the ATS remains connected to the Source 1 power source until the...

Страница 4: ...cation Transfer switch equipment catalog numbers provide a significant amount of relevant information that pertains to a particular piece of equipment The Catalog Number Identification Table Table 2 p...

Страница 5: ...hange of the load connection from the Source 2 to the Source 1 Source 1 Source 1 is the primary source normal source normal power source or normal Source 2 Source 2 is the secondary source emergency s...

Страница 6: ...ation Once the top packaging is removed from the shipment the enclosure door can be opened A plastic bag of documents will be found in the enclosure usually attached to the inside of the enclosure Imp...

Страница 7: ...ad to and from the different power sources The power contactor is mechanically and electrically interlocked to prevent the two sets of main contacts from being closed simultaneously Figure 6 Typical P...

Страница 8: ...ontroller contain the intelligence supervisory circuits that constantly moni tor the condition of the power sources It provides the intelli gence necessary for the operation of the ATS Figure 8 Figure...

Страница 9: ...1800 Seconds 5 Source 2 Monitoring and Protection This feature provides monitoring and protection based on the Source 2 voltage and or frequency setpoints All fea ture 5 functions are Failsafe operati...

Страница 10: ...Bypass Pushbutton This feature provides a way by pushing the Help and Step pushbutton simultaneously to bypass the TDNE Feature 1 and or TDEN Feature 2 time delays The Time Delay Bypass function when...

Страница 11: ...and pickup unbalance settings minimum 2 differential Dropout is adjustable from 5 to 20 Pickup is adjustable from 3 to Dropout 2 A setpoint for user selectable time delay from 10 to 30 seconds is prov...

Страница 12: ...60 Load 18W Ammeter A single ammeter is a true RMS sensing device that dis plays single phase current only The ammeter can be mounted on Source 1 Source 2 or load The meter can also be configured for...

Страница 13: ...ion Cable entry holes are the responsibility of the customer ATS enclosures and all internal steel mounting plates such as the power panel mounting plate go through a pretreatment cleaning system prio...

Страница 14: ...refully remove all packing material from the ATS at the mount ing location Even though an equipment inspection should have been made when the equipment was received make another careful inspection of...

Страница 15: ...he unit to ensure that the conductors or cable insulation have not been damaged while being pulled into position Power cables are to be connected to solderless screw type lugs located on the ATS switc...

Страница 16: ...e start connection information Use the proper wire size as listed by the generator set Genset manufacturer TRANSFER SWITCH AMPERE RATING WIRE SIZE RANGES NUMBER OF CABLES PER PHASE TERMINAL TEMPERATUR...

Страница 17: ...3 4 5 J3 Phase C Phase B Phase A Source 1 Phase C Phase B Phase A Source 1 Phase C Phase B Phase A Source 2 Phase C Phase B Phase A Source 2 S1 Line S1 Neut S2 Line Control Power S2 Neut Clk In Out 5...

Страница 18: ...d in a steel case mounted in the enclosure To change the voltage from the factory default 600 Vac follow the steps detailed below Step1 Loosen the six screws securing the cover of the Voltage Selectio...

Страница 19: ...erting a small flathead screwdriver into the square tool hole with the flat surface of the screw driver against the back wall of the hole With a little bit of force push the screwdriver in on a slight...

Страница 20: ...is desired connect the sources of power 9 Check for 120 Vac at J7 4 to J7 3 if Source 1 is available 10 Check for 120 Vac at J7 2 to J7 1 if Source 2 is available See the Troubleshooting Guide Table...

Страница 21: ...blem Solving 6 1 Testing After the ATS equipment is initially installed or during planned outages the installation should be tested to ensure that all equip ment operates properly This attention to de...

Страница 22: ...2 Problem Solving A basic problem solving effort is the first step to take prior to call ing for assistance Frequently the effort will successfully address most problems encountered The problem solvin...

Страница 23: ...afety hazards or potential maintenance problems Inspect the area especially where switching device is installed for any safety hazards including personnel safety and fire hazards Exposure to certain c...

Страница 24: ...2 200A Domestic Switch 480VAC 4 Pole Cat 68C8471G13 200A AG Switch up to 240VAC 2 Pole Cat 68C8471G01 200A AG Switch up to 240VAC 3 Pole Cat 68C8471G02 200A AG Switch up to 240VAC 4 Pole Cat 68C8471G0...

Страница 25: ...y supply NN and Source 2 or generator supply EN Refer to Figure 21 for the loca tion of all parts discussed in this document Load cables MUST be connected and torqued BEFORE installing the SUPPLY cabl...

Страница 26: ...e 26 Effective August 2010 ATC 300 2 Position Contactor Based Transfer Switch Figure 21 100A 3 Pole ATS Interior Components NORMAL SOURCE LOAD LUGS NEUTRAL CONNECTIONS MANUAL OPERATING HANDLE EMERGENC...

Страница 27: ...em voltage ordered the display should work and the Source 1 Available white LED should light Figure 23 Using a voltmeter check for proper system voltage on Source 1 and load terminals Check all phases...

Страница 28: ...word is 0300 Once all installation and testing is complete the Password should be changed by authorized personnel to a unique Password for the equipment After entering the password press the Step Ente...

Страница 29: ...nt Exercise Go To Emergency TDES timer times out Send Engine Start signal Energize Gen Start relay Is Source 2 Available TDNE timer times out Open Source 1 Energize K2 Close Source 2 Energize K2 Sourc...

Страница 30: ...e K1 Source 1 is powering the load Source 1 becomes unavailable or Go To Emergency Is Source 2 Available TDNE timer times out Open Source 1 Energize K2 Close Source 2 Energize K2 Source 2 is powering...

Страница 31: ...4 Source 2 is powering the load Energize Alarm relay Yes No No Source 2 is powering the load Receive request to transfer to Source 2 or Engine Test Plant Exercise Go To Emergency TDES timer times out...

Страница 32: ...requency 90 S2 UF DROP Hertz Source 2 Underfrequency Dropout Range Contactor Style ATS 2 position 90 to 97 of Nominal System Frequency 90 S1 UF PICK Hertz Source 1 Underfrequency Pickup Range Contacto...

Страница 33: ...French or Spanish English CHANGE TIME DATE Set Time and Date Hours Set Hour 0 to 23 Eastern Standard Time MINUTES Set Minute 0 to 59 Eastern Standard Time WEEKDAY Set Weekday SUN MON TUE WED THU FRI o...

Страница 34: ...ltmeter to check for correct system voltage on the load terminals of the ATS Check all phases on a 3 phase system Voltage measurements should be taken phase to phase and phase to neutral A load test w...

Страница 35: ...389 486 80 96 166 176 192 304 332 384 480 79 95 164 174 190 300 328 379 474 78 94 162 172 187 296 324 374 468 77 92 160 169 185 293 320 370 462 76 91 158 167 182 289 315 365 456 75 90 156 165 180 285...

Страница 36: ...433 473 547 684 113 136 235 249 271 429 469 542 678 112 134 233 246 269 426 465 538 672 111 133 231 244 266 422 461 533 666 110 132 229 242 264 418 457 528 660 Dropout 109 131 227 240 262 414 452 523...

Страница 37: ...IB01602015E For more information visit www eaton com Instruction Booklet Effective August 2010 Page 37 ATC 300 2 Postion Contactor Based Transfer Switch Notes...

Страница 38: ...For more information visit www eaton com IB01602015E Instruction Booklet Page 38 Effective August 2010 ATC 300 2 Position Contactor Based Transfer Switch Notes...

Страница 39: ...IB01602015E For more information visit www eaton com Instruction Booklet Effective August 2010 Page 39 ATC 300 2 Postion Contactor Based Transfer Switch Notes...

Страница 40: ...ON RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise for any speci...

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