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IB01602015E

For more information visit: www.eaton.com

Instruction Booklet

Effective: August 2010

Page

 

5

ATC-300 2-Postion Contactor 

Based Transfer Switch

Table 2. Transfer Switch Catalog Number Explanation

1.4 Environmental Conditions

1.4.1 Operational Conditions

Normally, an ATS is applied indoors in an electrical equipment 

room.  In the appropriate enclosure, it can be used for outdoor 

applications where the equipment is subject to falling rain, freez-

ing temperatures, and no greater than 90% humidity (non-con-

densing).  The ambient temperature range for operation is 

between -20 and 70°C (-4 to 158°F).

1.5 Glossary

With respect to their use within this document and as they relate 

to transfer switch and controller operation, the following termi-

nology is defined.

Available

A source is defined as “available” when it is within its undervolt-

age/overvoltage/ underfrequency/overfrequency (if applicable) 

setpoint ranges for the nominal voltage and frequency setting.

Connected

Connected is defined as when the input is shorted by an external 

contact or connection.

Failed or Fails

A source is defined as “failed” when it is outside of the applica-

ble voltage and frequency setpoint ranges for the nominal volt-

age and frequency setting for a time exceeding 0.5 seconds 

after the time delay emergency fail (TDEF) time delays expires.

Failsafe

Failsafe is a feature that prevents disconnection from the only 

available power source and also forces a transfer or re-transfer 

operation to the only available power source.

Re-Transfer

Re-transfer is defined as a change of the load connection from 

the Source 2 to the Source 1.

Source 1

Source 1 is the primary source (normal source, normal power 

source, or normal).

Source 2

Source 2 is the secondary source (emergency source, emer-

gency power source, emergency, standby, or backup source).

Source 1: Failed or Fails

Source 1 is defined as “failed” when it is outside of its under-

voltage/overvoltage/ underfrequency/overfrequency (if applica-

ble) setpoint ranges for the nominal voltage and frequency 

setting.

Source 2: Failed or Fails

Source 2 is defined as “failed” when it is outside of its under-

voltage/overvoltage/ underfrequency/overfrequency (if applica-

ble) setpoint ranges for the nominal voltage and frequency 

setting for a time exceeding 0.5 seconds after the Time Delay 

Emergency Fail (TDEF) time delay expires.

Transfer

Transfer is defined as a change of the load connection from the 

Source 1 to the Source 2 power source.

Unconnected

Unconnected is defined as when the input is not shorted by an 

external contact or connection.

POSITIONS 1 TO 2

POSITION 3 

POSITION 4

POSITIONS 5 TO 6

BASIC DEVICE

SWITCHING DEVICE

CONTROL PANEL

SWITCHING DEVICE

Automatic Transfer Switch

AT

 

Contactor    

C

 ATC-300 

Controller

3

2 Position Power Contactor

C2

POSITION 7 

POSITION 8 

POSITIONS 9 TO 12 

POSITION 13

POSITION 14 

POSITION 15 

SWITCHING DEVICE

ARRANGEMENT

NUMBER

OF POLES

AMPERE

RATING

VOLTAGE/

FREQUENCY

ENCLOSURE

LISTING

Fixed Mount   

Two (

2)

40A – 

0040 

208 Vac/60 Hz

    Type 1 

S

 

UL/CSA Listing   

U

Three (

3)

80A – 

0080 

220 Vac/50 Hz

    Type 12 

J

 

    No Listing       

X

Four 

(4)

100A

 

 0100

240 Vac/60 Hz

W

    Type 3R

R

 150A 

– 

0150

380 Vac/50 Hz

     Open

K

*200A

 

 0200

415 Vac/50 Hz

O

*225A – 

0225

480 Vac/60 Hz

X

*260A – 

0260

600 Vac/60 Hz

E

*400A – 

0400

*For 200A to 400A, 600 Vac application, please refer to IB01602024E

Содержание Cutler-Hammer ATC-300

Страница 1: ...truction Booklet Description Page Introduction 2 Receiving Handling and Storage 6 Equipment Description 7 Installation and Wiring 14 Operation 20 Testing and Problem Solving 21 Adjustments 23 Maintena...

Страница 2: ...installation application or maintenance activity please contact an authorized Eaton sales representative or the installing contractor 1 1 1 Warranty and Liability Information No warranties expressed o...

Страница 3: ...nsfers back and initiates generator shutdown In the event the Source 1 power source fails and the Source 2 power source does not appear the ATS remains connected to the Source 1 power source until the...

Страница 4: ...cation Transfer switch equipment catalog numbers provide a significant amount of relevant information that pertains to a particular piece of equipment The Catalog Number Identification Table Table 2 p...

Страница 5: ...hange of the load connection from the Source 2 to the Source 1 Source 1 Source 1 is the primary source normal source normal power source or normal Source 2 Source 2 is the secondary source emergency s...

Страница 6: ...ation Once the top packaging is removed from the shipment the enclosure door can be opened A plastic bag of documents will be found in the enclosure usually attached to the inside of the enclosure Imp...

Страница 7: ...ad to and from the different power sources The power contactor is mechanically and electrically interlocked to prevent the two sets of main contacts from being closed simultaneously Figure 6 Typical P...

Страница 8: ...ontroller contain the intelligence supervisory circuits that constantly moni tor the condition of the power sources It provides the intelli gence necessary for the operation of the ATS Figure 8 Figure...

Страница 9: ...1800 Seconds 5 Source 2 Monitoring and Protection This feature provides monitoring and protection based on the Source 2 voltage and or frequency setpoints All fea ture 5 functions are Failsafe operati...

Страница 10: ...Bypass Pushbutton This feature provides a way by pushing the Help and Step pushbutton simultaneously to bypass the TDNE Feature 1 and or TDEN Feature 2 time delays The Time Delay Bypass function when...

Страница 11: ...and pickup unbalance settings minimum 2 differential Dropout is adjustable from 5 to 20 Pickup is adjustable from 3 to Dropout 2 A setpoint for user selectable time delay from 10 to 30 seconds is prov...

Страница 12: ...60 Load 18W Ammeter A single ammeter is a true RMS sensing device that dis plays single phase current only The ammeter can be mounted on Source 1 Source 2 or load The meter can also be configured for...

Страница 13: ...ion Cable entry holes are the responsibility of the customer ATS enclosures and all internal steel mounting plates such as the power panel mounting plate go through a pretreatment cleaning system prio...

Страница 14: ...refully remove all packing material from the ATS at the mount ing location Even though an equipment inspection should have been made when the equipment was received make another careful inspection of...

Страница 15: ...he unit to ensure that the conductors or cable insulation have not been damaged while being pulled into position Power cables are to be connected to solderless screw type lugs located on the ATS switc...

Страница 16: ...e start connection information Use the proper wire size as listed by the generator set Genset manufacturer TRANSFER SWITCH AMPERE RATING WIRE SIZE RANGES NUMBER OF CABLES PER PHASE TERMINAL TEMPERATUR...

Страница 17: ...3 4 5 J3 Phase C Phase B Phase A Source 1 Phase C Phase B Phase A Source 1 Phase C Phase B Phase A Source 2 Phase C Phase B Phase A Source 2 S1 Line S1 Neut S2 Line Control Power S2 Neut Clk In Out 5...

Страница 18: ...d in a steel case mounted in the enclosure To change the voltage from the factory default 600 Vac follow the steps detailed below Step1 Loosen the six screws securing the cover of the Voltage Selectio...

Страница 19: ...erting a small flathead screwdriver into the square tool hole with the flat surface of the screw driver against the back wall of the hole With a little bit of force push the screwdriver in on a slight...

Страница 20: ...is desired connect the sources of power 9 Check for 120 Vac at J7 4 to J7 3 if Source 1 is available 10 Check for 120 Vac at J7 2 to J7 1 if Source 2 is available See the Troubleshooting Guide Table...

Страница 21: ...blem Solving 6 1 Testing After the ATS equipment is initially installed or during planned outages the installation should be tested to ensure that all equip ment operates properly This attention to de...

Страница 22: ...2 Problem Solving A basic problem solving effort is the first step to take prior to call ing for assistance Frequently the effort will successfully address most problems encountered The problem solvin...

Страница 23: ...afety hazards or potential maintenance problems Inspect the area especially where switching device is installed for any safety hazards including personnel safety and fire hazards Exposure to certain c...

Страница 24: ...2 200A Domestic Switch 480VAC 4 Pole Cat 68C8471G13 200A AG Switch up to 240VAC 2 Pole Cat 68C8471G01 200A AG Switch up to 240VAC 3 Pole Cat 68C8471G02 200A AG Switch up to 240VAC 4 Pole Cat 68C8471G0...

Страница 25: ...y supply NN and Source 2 or generator supply EN Refer to Figure 21 for the loca tion of all parts discussed in this document Load cables MUST be connected and torqued BEFORE installing the SUPPLY cabl...

Страница 26: ...e 26 Effective August 2010 ATC 300 2 Position Contactor Based Transfer Switch Figure 21 100A 3 Pole ATS Interior Components NORMAL SOURCE LOAD LUGS NEUTRAL CONNECTIONS MANUAL OPERATING HANDLE EMERGENC...

Страница 27: ...em voltage ordered the display should work and the Source 1 Available white LED should light Figure 23 Using a voltmeter check for proper system voltage on Source 1 and load terminals Check all phases...

Страница 28: ...word is 0300 Once all installation and testing is complete the Password should be changed by authorized personnel to a unique Password for the equipment After entering the password press the Step Ente...

Страница 29: ...nt Exercise Go To Emergency TDES timer times out Send Engine Start signal Energize Gen Start relay Is Source 2 Available TDNE timer times out Open Source 1 Energize K2 Close Source 2 Energize K2 Sourc...

Страница 30: ...e K1 Source 1 is powering the load Source 1 becomes unavailable or Go To Emergency Is Source 2 Available TDNE timer times out Open Source 1 Energize K2 Close Source 2 Energize K2 Source 2 is powering...

Страница 31: ...4 Source 2 is powering the load Energize Alarm relay Yes No No Source 2 is powering the load Receive request to transfer to Source 2 or Engine Test Plant Exercise Go To Emergency TDES timer times out...

Страница 32: ...requency 90 S2 UF DROP Hertz Source 2 Underfrequency Dropout Range Contactor Style ATS 2 position 90 to 97 of Nominal System Frequency 90 S1 UF PICK Hertz Source 1 Underfrequency Pickup Range Contacto...

Страница 33: ...French or Spanish English CHANGE TIME DATE Set Time and Date Hours Set Hour 0 to 23 Eastern Standard Time MINUTES Set Minute 0 to 59 Eastern Standard Time WEEKDAY Set Weekday SUN MON TUE WED THU FRI o...

Страница 34: ...ltmeter to check for correct system voltage on the load terminals of the ATS Check all phases on a 3 phase system Voltage measurements should be taken phase to phase and phase to neutral A load test w...

Страница 35: ...389 486 80 96 166 176 192 304 332 384 480 79 95 164 174 190 300 328 379 474 78 94 162 172 187 296 324 374 468 77 92 160 169 185 293 320 370 462 76 91 158 167 182 289 315 365 456 75 90 156 165 180 285...

Страница 36: ...433 473 547 684 113 136 235 249 271 429 469 542 678 112 134 233 246 269 426 465 538 672 111 133 231 244 266 422 461 533 666 110 132 229 242 264 418 457 528 660 Dropout 109 131 227 240 262 414 452 523...

Страница 37: ...IB01602015E For more information visit www eaton com Instruction Booklet Effective August 2010 Page 37 ATC 300 2 Postion Contactor Based Transfer Switch Notes...

Страница 38: ...For more information visit www eaton com IB01602015E Instruction Booklet Page 38 Effective August 2010 ATC 300 2 Position Contactor Based Transfer Switch Notes...

Страница 39: ...IB01602015E For more information visit www eaton com Instruction Booklet Effective August 2010 Page 39 ATC 300 2 Postion Contactor Based Transfer Switch Notes...

Страница 40: ...ON RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise for any speci...

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