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Contents
Mounting and Operating Instructions CEAG Central Battery System ZB-S 40071860179 (L) November 2018 www.ceag.de
DISCLAIMER OF WARRANTIES AND
LIMITATION OF LIABILITY
The information, recommendations, descriptions and
safety notations in this document are based on Eaton
Corporation’s (“Eaton”) experience and judgment and
may not cover all contingencies. If further information is
required, an Eaton sales office should be consulted. Sale
of the product shown in this literature is subject to the
terms and conditions outlined in appropriate Eaton selling
policies or other contractual agreement between Eaton
and the purchaser.
THERE ARE NO UNDERSTANDINGS, AGREEMENTS,
WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
WARRANTIES OF FITNESS FOR A PARTICULAR
PURPOSE OR MERCHANTABILITY, OTHER THAN THOSE
SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT
BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES
THE ENTIRE OBLIGATION OF EATON. THE CONTENTS
OF THIS DOCUMENT SHALL NOT BECOME PART OF OR
MODIFY ANY CONTRACT BETWEEN THE PARTIES.
In no event will Eaton be responsible to the purchaser
or user in contract, in tort (including negligence), strict
liability or other-wise for any special, indirect, incidental or
consequential damage or loss whatsoever, including but
not limited to damage or loss of use of equipment, plant
or power system, cost of capital, loss of power, additional
expenses in the use of existing power facilities, or claims
against the purchaser or user by its customers resulting
from the use of the information, recommendations and
descriptions contained herein. The information contained
in this manual is subject to change without notice.
Contents
PART 1
IMPORTANT NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1
GENERAL INFORMATION . . . . . . . . . . . . . . . . . 4
1.1
Description of Symbols . . . . . . . . . . . . . . . . . . . .
4
1.2
Information regarding these Instructions . . . . . . .
4
1.3
Further Applicable Documents . . . . . . . . . . . . . .
4
1.4
Liability and Guarantee . . . . . . . . . . . . . . . . . . . .
4
1.5
Copyright Protection . . . . . . . . . . . . . . . . . . . . . .
4
1.6
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
1.7 Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
2 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1
Inteded Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
2.2
Contents of Operating Instructions . . . . . . . . . . .
5
2.3
Changes and Modifications to the System . . . . .
5
2.4
Responsibility of the Operator . . . . . . . . . . . . . . .
6
2.5
Personnel Requirements . . . . . . . . . . . . . . . . . . .
6
2.6
Operational Safety . . . . . . . . . . . . . . . . . . . . . . . .
6
2.7
Personal Protective Equipment . . . . . . . . . . . . . .
6
3
TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1
Data Sheet for ZB-S/26 . . . . . . . . . . . . . . . . . . . .
7
3.2
Data Sheet for ZB-S/18 . . . . . . . . . . . . . . . . . . . .
8
3.3
Data Sheet for ZB-S/LAD . . . . . . . . . . . . . . . . . . .
9
3.4
Data Sheet for ZB-S/10C . . . . . . . . . . . . . . . . . .
10
3.5
Data Sheet for ZB-S/10C6 . . . . . . . . . . . . . . . . .
11
3.6
Data Sheet for ZB-S/18C6 . . . . . . . . . . . . . . . . .
12
3.7
Data Sheet for ZB-S/26C6 . . . . . . . . . . . . . . . . .
13
3.8
Data Sheet for ZB-S/18C3 . . . . . . . . . . . . . . . . .
14
3.9
Data Sheet for ZB-S/10C3 . . . . . . . . . . . . . . . . .
15
3.10
Data Sheet for ZB-S/2C3 . . . . . . . . . . . . . . . . . .
16
3.11
Data Sheet for US-S/36 . . . . . . . . . . . . . . . . . . .
17
3.12
Data Sheet for US-S/28 . . . . . . . . . . . . . . . . . . .
18
3.13
Data Sheet for US-S/21 . . . . . . . . . . . . . . . . . . .
19
3.14
Data Sheet for US-S/13 . . . . . . . . . . . . . . . . . . .
20
3.15
Data Sheet for US-S/5 . . . . . . . . . . . . . . . . . . . .
21
3.16
Data Sheet for US-S/SOU2 . . . . . . . . . . . . . . . .
22
3.17
Data Sheet for US-S/SOU1 . . . . . . . . . . . . . . . .
22
3.18
Data Sheet for ESF-E30/13S. . . . . . . . . . . . . . . .
23
3.19
Data Sheet for ESF-E30/13-P . . . . . . . . . . . . . . .
24
3.20
Data Sheet for ESF-E30/28-S . . . . . . . . . . . . . . .
25
3.21
Data Sheet for ESF-E30/28S-P . . . . . . . . . . . . . .
26
3.22
Data Sheet for SOU5 . . . . . . . . . . . . . . . . . . . . .
27
3.23
Data Sheet for SOU3 . . . . . . . . . . . . . . . . . . . . .
27
3.24
Data Sheet for SOU2 . . . . . . . . . . . . . . . . . . . . .
27
3.25
Data Sheet for SOU1 . . . . . . . . . . . . . . . . . . . . .
27
4
CONSTRUCTION AND FUNCTION . . . . . . . . . 28
4.1
Example of Control Cabinet-Construction
(ZB-S/26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
4.2
Product Description . . . . . . . . . . . . . . . . . . . . . .
29
4.3
Operation Modes . . . . . . . . . . . . . . . . . . . . . . . .
29
4.4
Overview over the Components . . . . . . . . . . . .
30
4.4.1
Control Module ZB-S . . . . . . . . . . . . . . . . . . . . .
30
4.4.2
DC/DC Converter.2 . . . . . . . . . . . . . . . . . . . . . .
33
4.4.2.1 AC-Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33
4.4.3
Baterie Control Modul BCM . . . . . . . . . . . . . . .
34
4.4.4
Charging module CM 1.7 A and CM 3.4 A . . . .
34
4.4.5
Circuit change-over modules
overview (SKUs) . . . . . . . . . . . . . . . . . . . . . . . . .
35
4.4.6
Inverter SWR 150 . . . . . . . . . . . . . . . . . . . . . . . .
42
4.4.6.1 Determination of current consumption
value from the battery . . . . . . . . . . . . . . . . . . . .
46
4.4.7
Event printer PD3 . . . . . . . . . . . . . . . . . . . . . . .
48
4.4.8
Relay module CG IV and CG V . . . . . . . . . . . . . .
49
4.4.9
F3 remote indication . . . . . . . . . . . . . . . . . . . . .
50
4.4.10 External TLS-bus-module . . . . . . . . . . . . . . . . . .
51
4.4.11 External DLS/3Ph-bus-module
and ext. DLS/3Ph-bus-module inverse . . . . . . . .
52
4.4.12 Webmodule . . . . . . . . . . . . . . . . . . . . . . . . . . . .
54