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Instruction Leaflet 

IL019226EN

Effective October 2018

C-HRG technical information  

and adjustment procedure 

  

EATON

 www.eaton.com

Components

SAFETY PRECAUTIONS:
ONLY PERSONS TRAINED AND EXPERIENCED IN THE 

SERVICING OF ELECTRICAL DISTRIBUTION EQUIPMENT 

SHOULD ATTEMPT TO  SERVICE THIS  EQUIPMENT.

 

DANGER

IF YOU ARE NOT QUALIFIED AND AUTHORIZED TO SERVICE THIS 

EQUIPMENT, DO NOT DO SO. YOU AND/OR OTHERS COULD BE KILLED  

OR OTHERWISE SERIOUSLY INJURED AND/OR PROPERTY DAMAGE  

COULD RESULT.

 

DANGER

HIGH VOLTAGE! 

WILL CAUSE DEATH, BODILY INJURY, OR EQUIPMENT DAMAGE. TURN 

OFF POWER AT THE SOURCE BEFORE WORKING INSIDE.

Not all systems will have all components. Check bill of material or 

schematic for features included in your specific system.

Resistors

 CAUTION

HIGH TEMPERATURES! 

MAY CAUSE SERIOUS BURNS. 

ALLOW RESISTOR ASSEMBLY TO COOL DOWN BEFORE SERVICING.

 CAUTION

FIRE HAZARD! 

MAY CAUSE FIRE OR SEVERE EQUIPMENT DAMAGE. 

DO NOT EXCEED RESISTOR CURRENT RATINGS.

Note the current rating stamped on each resistor’s tag. Do not 

adjust resistance below a level that will allow current in any resistor 

to exceed that rating.
The resistor assembly is shipped ready to use and set at the ohmic 

value shown on the schematic. User adjustments will not, in general, 

be required. If, however, minor adjustments are needed, loosen 

jumper on resistor tap terminal block, and move the position of the 

jumper to desired tap setting. Beware of parallel paths created after 

attaching the jumper. The ohmmeter may not show the resistance 

expected. A simple calculation of parallel impedances will clear this. 

In order to avoid doing any calculations, check the resistances before 

attaching the jumper and verify if they conform to expectations.
Readjust as required and replace the wire connection. Each resistor 

tube has a metal tag showing the part number, ohmic value, and 

maximum rating; do not adjust any resistor to an ohmic value that 

will allow current in excess of the current rating.

ote:

N

During initial usage, the resistors may “smoke” for the first hour or so, 

depending on the current. This is normal and comes from residual process oils 

and the curing of the resistor tube insulation. Lower current levels may allow 

the initial burn-off to occur gradually with little or no visible smoking. Smoking 

may reoccur after the initial burn-off if dust or other contamination is allowed 

to accumulate. Refer to maintenance procedures outlined in this manual.

Current relay, device 51N

• 

The relay has two adjustment potentiometers—one for pickup and 

one for time delay

• 

If relay has plugs over the adjustments pots, replace them when 

adjustments are completed 

Resistor assembly

Voltmeter relay, device 59N

• 

This meter/controller has user-programmable parameters all set 

from the front panel

• 

Four LED indicators for up to four independent set points

Delay timer, device 2 (systems with voltmeter relays)

The voltmeter relay does not have a built-in time relay, therefore 

relay 2 is provided for that purpose. The knob on the top of the relay 

will allow selection of the desired time delay.

Recycle timer, device 95

This relay has two adjustment knobs, one for on-delay and one  

for off-delay. The output of the relay drives the pulser contactor  

(relay 4). In most systems, a pulsing rate of 30 pulses per minute  

(1 second on, 1 second off) will be satisfactory.

Alarm horn (optional)

The horn has a small setscrew on its front face, for which a 

setscrew wrench is furnished. Turn the setscrew clockwise to  

soften the tone and counterclockwise for a louder tone.

Re-alarm timer, device 74 (furnished with optional  

alarm horn)

If the system detects a ground and sounds the alarm horn, and an 

operator then silences the horn, this relay will cause the horn to 

resound in a certain amount of time if the fault is still present.  

The timer is typically set for 24 hours, and is knob-adjustable for 

2–48 hours.

Loss of control power relay, device 27 (optional)

If the control power voltage falls below the relay’s setting, the relay 

contacts will transfer. The contacts are wired to terminal block points 

for customer use. Dropout (marked “setting”) is adjustable from  

75 to 100%. Differential (marked “reset”) is adjustable from 1 to 

15%. Both potentiometers are screwdriver-adjustable, and are 

mounted on the front of the relay. The percentages are in reference 

to 120 Vac. 

Содержание C-HRG

Страница 1: ... PROCEDURES DESCRIBED IN THIS INSTRUCTION LEAFLET COULD RESULT IN DEATH BODILY INJURY OR PROPERTY DAMAGE CAUTION SPECIFIC OPERATING PROCEDURES MUST BE DEVELOPED BY THE RESPONSIBLE PARTY BECAUSE OF THE UNIQUE APPLICATION AND VAST VARIETY OF SYSTEM AND USER REQUIREMENTS FAILURE TO DEVELOP SPECIFIC PROCEDURES COULD LEAD TO IMPROPER USE OR OTHER MORE SERIOUS CONSEQUENCES C HRG equipment components and...

Страница 2: ...or a separately mounted resistor assembly keep in mind that it will give off considerable heat Do not mount it on a combustible surface or adjacent to heat sensitive material or equipment Walls or floor must be sufficiently level to allow doors and covers to remain properly aligned with the structure If embedded channel iron floor sills are used they must be at or above floor level Refer to assemb...

Страница 3: ...he current This is normal and comes from residual process oils and the curing of the resistor tube insulation Lower current levels may allow the initial burn off to occur gradually with little or no visible smoking Smoking may reoccur after the initial burn off if dust or other contamination is allowed to accumulate Refer to maintenance procedures outlined in this manual Current relay device 51N T...

Страница 4: ... through the resistor causing ground current to flow The system then reacts as it would under actual system ground conditions The lights turn on alarm contacts transfer and the optional alarm horn sounds Because periodic testing is the only assurance of continuing reliability a program of regular testing and maintenance is strongly recommended Pulser circuit The pulser circuit offers a convenient ...

Страница 5: ...o change in the pulsing current is noted along the entire length of a conduit then the fault may be in the connected load If the load is a panelboard distribution switchboard or motor control center repeat the process of checking all outgoing cable groups and conduits to find the faulted feeder If the fault is not found in an outgoing feeder the fault may be internal to that equipment An important...

Страница 6: ...o allow application on power systems with an available fault current of 200 kA rms at 600 Vac maximum If any fuse must be replaced be certain that only an identically rated ULT listed fuse is installed If a substandard or underrated fuse is used it may rupture violently causing burns electrical shock and or substantial equipment damage If the original fuse is not available or its markings not legi...

Страница 7: ... 141 IEEE Recommended Practice for Electrical Power Distribution for Industrial Plants recommends a resistance value that limits the maximum ground current between 5 A and 10 A for high resistance ground systems It also recommends for high resistance grounding to be used only in systems of 5 kV or lower charging currents of 5 5 A or lower and never in 15 kV systems A way to estimate the capacitive...

Страница 8: ...ent 5 Put the C HRG in test mode 6 Make sure the selector switch is held in test position The switch has a spring return to normal position and must be held in test position 7 The relay should not pick up the test current 8 De energize the equipment 9 Set the relay to one setting below the allowed ground return current 10 Re energize the equipment 11 Put the C HRG in test mode and hold the switch ...

Страница 9: ...019226EN Effective October 2018 C HRG technical information and adjustment procedure EATON www eaton com Figure 4 Four wire system fault detection via current relay Figure 5 Four wire system fault detection via voltmeter relay ...

Страница 10: ...g zag grounding transformers fault detection via current relay Figure 7 Three wire system zig zag grounding transformers fault detection via voltmeter relay Figure 8 Three wire system wye broken delta grounding transformers fault detection via current relay Figure 9 Three wire system wye broken delta grounding transformers fault detection via voltmeter relay ...

Страница 11: ...ion Leaflet IL019226EN Effective October 2018 C HRG technical information and adjustment procedure EATON www eaton com Figure 10 Typical enclosure dimensions for NEMA 1 free standing system dimensions in inches mm ...

Страница 12: ...ion Leaflet IL019226EN Effective October 2018 C HRG technical information and adjustment procedure EATON www eaton com Figure 11 Typical enclosure dimensions for NEMA 1 wall mounted system dimensions in inches mm ...

Страница 13: ...13 Instruction Leaflet IL019226EN Effective October 2018 C HRG technical information and adjustment procedure EATON www eaton com Figure 12 Test log ...

Страница 14: ...ction Leaflet IL019226EN Effective October 2018 C HRG technical information and adjustment procedure EATON www eaton com Figure 13 Standard front control panel detail voltmeter relay and alarm horn options shown ...

Страница 15: ...d adjustment procedure EATON www eaton com Figure 14 Typical control scheme with fault detection via current relay and alarm option with re alarm timer Figure 15 Typical control scheme with fault detection via voltmeter optional loss of control power relay and optional push to test lights ...

Страница 16: ... clamp on ammeter to trace fault always include all three phases within ammeter jaws Figure 16 Clamp on ammeter Note 3W load one cable per phase phase C is faulted to ground inside conduit Ground current can divide into several components depending on number conductivity and location of conduit ground points Figure 17 Example of a typical fault ...

Страница 17: ...ion and adjustment procedure EATON www eaton com Note 3W load one cable per phase phase C is faulted to ground inside conduit Ground current can divide into several components depending on number conductivity and location of conduit ground points Figure 18 Example of a typical fault ...

Страница 18: ...18 Instruction Leaflet IL019226EN Effective October 2018 C HRG technical information and adjustment procedure EATON www eaton com C HRG maintenance form Date Maintenance item By ...

Страница 19: ...19 Instruction Leaflet IL019226EN Effective October 2018 C HRG technical information and adjustment procedure EATON www eaton com ...

Страница 20: ... All Rights Reserved Printed in USA Publication No IL019226EN Z21760 October 2018 Eaton is a registered trademark All other trademarks are property of their respective owners C HRG technical information and adjustment procedure Instruction Leaflet IL019226EN Effective October 2018 ...

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