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Instruction Leaflet 

IL019226EN

Effective October 2018

C-HRG technical information  

and adjustment procedure 

  

EATON

 www.eaton.com

Ground fault
Ground fault detection

Any time a system is energized, a very small ground current will be 

observed. When one phase becomes grounded, much more current 

will flow to ground. The maximum amount of current that will flow to 

ground during a ground fault is predetermined by the resistor taps in 

a high resistance grounding system. 
A small current called “the charging current” will flow toward the 

unfaulted phases. Most of the ground current, however, must flow 

through the grounding resistor, and an ammeter in this circuit will 

read the amount of current.
By placing a current-sensing relay in series with the ammeter, 

the current relay can be adjusted to pick up at a preset level, thus 

indicating an abnormal condition.
An alternative detection scheme employs a voltmeter-relay 

connected across grounding resistors. The voltage across the 

resistors is proportional to the amount of ground current. The 

voltmeter-relay’s pickup adjustment is preset to a desired level  

to avoid nuisance tripping.
It will be helpful to periodically note the ammeter’s reading;  

a trend toward higher values may indicate the need for  

equipment maintenance and hence reduce the occurrence of 

unplanned shutdowns. 

Ground fault location

The current pulses can be noted with a clamp-on ammeter when  

the ammeter is placed around the cables or the conduit feeding  

the fault. See 

Figure 16

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ote:

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When tracing along cables or conduits that are carrying a load, all three 

phases must be within the ammeter’s jaws. If not, the pulsing current may 

not be noticeable above the load, or the ammeter may be “pegged” by the 

magnitude of the load current. 

The operator tests each conduit or set of cables until the pulsing 

current is noted. By moving the ammeter along the conduit, or 

checking the conduit periodically along its length, the fault can be 

traced to its origin. The fault may be located at the point where the 

pulsing current drops off or stops. See 

Figure 17 

and

 Figure 18

.

ote:

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It may not be possible to precisely locate faults within a conduit. The 

ground current may divide into many components, depending on the number 

of cables per phase, number of conduits per feeder, and the number and 

resistance of each ground point along the conduits. The resulting currents 

may be too small to allow detection with the pulser or may take a path that 

the ammeter cannot trace.

If little or no change in the pulsing current is noted along the entire 

length of a conduit, then the fault may be in the connected load. If 

the load is a panelboard, distribution switchboard, or motor control 

center, repeat the process of checking all outgoing cable groups 

and conduits to find the faulted feeder. If the fault is not found in an 

outgoing feeder, the fault may be internal to that equipment. 
An important note to keep in mind is that while the pulser can 

greatly aid in locating a fault, there may be certain conditions under 

which the pulses cannot be readily traced, and other test procedures 

(megger, high-potential, and so on) may be needed.

Maintenance

SAFETY PRECAUTIONS: 

ONLY PERSONS TRAINED AND EXPERIENCED IN THE 

SERVICING OF ELECTRICAL DISTRIBUTION EQUIPMENT 

SHOULD ATTEMPT TO  SERVICE THIS  EQUIPMENT.

 

DANGER

IF YOU ARE NOT QUALIFIED AND AUTHORIZED TO SERVICE THIS 

EQUIPMENT, DO NOT DO SO.  

YOU AND/OR OTHERS COULD BE KILLED OR OTHERWISE SERIOUSLY 

INJURED, AND/OR PROPERTY DAMAGE COULD RESULT.

 

DANGER

HIGH VOLTAGE! 

WILL CAUSE DEATH, BODILY INJURY, OR EQUIPMENT DAMAGE. 

TURN OFF POWER AT THE SOURCE BEFORE WORKING INSIDE.

Before attempting any inspection or maintenance, open, tag, and 

lock out the primary devices supplying this equipment. Verify that no 

voltage is present in this equipment using calibrated testers that are 

known to be operating correctly.

 CAUTION

HIGH TEMPERATURES! 

MAY CAUSE SERIOUS BURNS. 

ALLOW RESISTOR ASSEMBLY TO COOL DOWN BEFORE SERVICING.

The resistor assembly is rated at up to 375 °C at full load. Approach 

it with due caution, especially if a fault condition has occurred 

recently. Even when it is hot enough to cause serious burn, the 

resistor assembly may not appear hot!

Monthly

• 

Ammeter readings: note ground current reading on ammeter 

and record in test log. Compare with previous month’s reading 

(Take readings at a time when most equipment is online. More 

importantly, take readings when loads are similar in nature, and 

environmental conditions are similar as well)

• 

Test system: turn mode selector to “test” and hold long enough 

for pulser to begin operating. Note pulse amplitude on test log 

and compare to previous month’s readings

• 

When under test mode, the ground fault relay should pick up and 

the ground fault alarm should activate. Make sure the ground fault 

relay is working properly

• 

Inspect compartments: open control compartment door and 

inspect for dirt accumulation, or any sign of component/wiring 

degradation or overheating

• 

Inspect vents: check that all vents are clean and unobstructed

• 

Check lamps: note that all lamps are working and replace bulb  

as required

• 

Record findings: record any findings in test log (

Figure 12

) and 

arrange for further maintenance if required

Содержание C-HRG

Страница 1: ... PROCEDURES DESCRIBED IN THIS INSTRUCTION LEAFLET COULD RESULT IN DEATH BODILY INJURY OR PROPERTY DAMAGE CAUTION SPECIFIC OPERATING PROCEDURES MUST BE DEVELOPED BY THE RESPONSIBLE PARTY BECAUSE OF THE UNIQUE APPLICATION AND VAST VARIETY OF SYSTEM AND USER REQUIREMENTS FAILURE TO DEVELOP SPECIFIC PROCEDURES COULD LEAD TO IMPROPER USE OR OTHER MORE SERIOUS CONSEQUENCES C HRG equipment components and...

Страница 2: ...or a separately mounted resistor assembly keep in mind that it will give off considerable heat Do not mount it on a combustible surface or adjacent to heat sensitive material or equipment Walls or floor must be sufficiently level to allow doors and covers to remain properly aligned with the structure If embedded channel iron floor sills are used they must be at or above floor level Refer to assemb...

Страница 3: ...he current This is normal and comes from residual process oils and the curing of the resistor tube insulation Lower current levels may allow the initial burn off to occur gradually with little or no visible smoking Smoking may reoccur after the initial burn off if dust or other contamination is allowed to accumulate Refer to maintenance procedures outlined in this manual Current relay device 51N T...

Страница 4: ... through the resistor causing ground current to flow The system then reacts as it would under actual system ground conditions The lights turn on alarm contacts transfer and the optional alarm horn sounds Because periodic testing is the only assurance of continuing reliability a program of regular testing and maintenance is strongly recommended Pulser circuit The pulser circuit offers a convenient ...

Страница 5: ...o change in the pulsing current is noted along the entire length of a conduit then the fault may be in the connected load If the load is a panelboard distribution switchboard or motor control center repeat the process of checking all outgoing cable groups and conduits to find the faulted feeder If the fault is not found in an outgoing feeder the fault may be internal to that equipment An important...

Страница 6: ...o allow application on power systems with an available fault current of 200 kA rms at 600 Vac maximum If any fuse must be replaced be certain that only an identically rated ULT listed fuse is installed If a substandard or underrated fuse is used it may rupture violently causing burns electrical shock and or substantial equipment damage If the original fuse is not available or its markings not legi...

Страница 7: ... 141 IEEE Recommended Practice for Electrical Power Distribution for Industrial Plants recommends a resistance value that limits the maximum ground current between 5 A and 10 A for high resistance ground systems It also recommends for high resistance grounding to be used only in systems of 5 kV or lower charging currents of 5 5 A or lower and never in 15 kV systems A way to estimate the capacitive...

Страница 8: ...ent 5 Put the C HRG in test mode 6 Make sure the selector switch is held in test position The switch has a spring return to normal position and must be held in test position 7 The relay should not pick up the test current 8 De energize the equipment 9 Set the relay to one setting below the allowed ground return current 10 Re energize the equipment 11 Put the C HRG in test mode and hold the switch ...

Страница 9: ...019226EN Effective October 2018 C HRG technical information and adjustment procedure EATON www eaton com Figure 4 Four wire system fault detection via current relay Figure 5 Four wire system fault detection via voltmeter relay ...

Страница 10: ...g zag grounding transformers fault detection via current relay Figure 7 Three wire system zig zag grounding transformers fault detection via voltmeter relay Figure 8 Three wire system wye broken delta grounding transformers fault detection via current relay Figure 9 Three wire system wye broken delta grounding transformers fault detection via voltmeter relay ...

Страница 11: ...ion Leaflet IL019226EN Effective October 2018 C HRG technical information and adjustment procedure EATON www eaton com Figure 10 Typical enclosure dimensions for NEMA 1 free standing system dimensions in inches mm ...

Страница 12: ...ion Leaflet IL019226EN Effective October 2018 C HRG technical information and adjustment procedure EATON www eaton com Figure 11 Typical enclosure dimensions for NEMA 1 wall mounted system dimensions in inches mm ...

Страница 13: ...13 Instruction Leaflet IL019226EN Effective October 2018 C HRG technical information and adjustment procedure EATON www eaton com Figure 12 Test log ...

Страница 14: ...ction Leaflet IL019226EN Effective October 2018 C HRG technical information and adjustment procedure EATON www eaton com Figure 13 Standard front control panel detail voltmeter relay and alarm horn options shown ...

Страница 15: ...d adjustment procedure EATON www eaton com Figure 14 Typical control scheme with fault detection via current relay and alarm option with re alarm timer Figure 15 Typical control scheme with fault detection via voltmeter optional loss of control power relay and optional push to test lights ...

Страница 16: ... clamp on ammeter to trace fault always include all three phases within ammeter jaws Figure 16 Clamp on ammeter Note 3W load one cable per phase phase C is faulted to ground inside conduit Ground current can divide into several components depending on number conductivity and location of conduit ground points Figure 17 Example of a typical fault ...

Страница 17: ...ion and adjustment procedure EATON www eaton com Note 3W load one cable per phase phase C is faulted to ground inside conduit Ground current can divide into several components depending on number conductivity and location of conduit ground points Figure 18 Example of a typical fault ...

Страница 18: ...18 Instruction Leaflet IL019226EN Effective October 2018 C HRG technical information and adjustment procedure EATON www eaton com C HRG maintenance form Date Maintenance item By ...

Страница 19: ...19 Instruction Leaflet IL019226EN Effective October 2018 C HRG technical information and adjustment procedure EATON www eaton com ...

Страница 20: ... All Rights Reserved Printed in USA Publication No IL019226EN Z21760 October 2018 Eaton is a registered trademark All other trademarks are property of their respective owners C HRG technical information and adjustment procedure Instruction Leaflet IL019226EN Effective October 2018 ...

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