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7

Instruction Leaflet 

IL019226EN

Effective October 2018

C-HRG technical information  

and adjustment procedure 

  

EATON

 www.eaton.com

There are two important factors that should be considered when 

choosing which resistor setting to use in a system:

1.  The charging current of a system.
2.  The amount of ground return current through the neutral resistor 

that should be allowed on the system.

It is rather important to consider these factors in this order because 

the capacitive charging current will provide the minimum amount of 

ground return current that should be let on the system to make the 

C-HRG effective. That, in turn, relates to the maximum grounding 

resistance that can be chosen. 

ote:

N

The ground return current to be allowed on the system should be 

higher than the charging current of a system. In other words, the grounding 

resistor value to be chosen should be lower than the capacitive coupling  

to ground.

The reason behind choosing a grounding resistor value that is 

lower than the charging capacitive coupling is so that in case of a 

ground fault, the return path of the ground current will be assured 

to flow through the grounding resistor and not through the alternate 

capacitive path.

ote:

N

For most systems, a resistor tap setting of 5 A will exceed  

the capacitive charging current of the system yet still prevent  

equipment damage.

Determining the charging current

 WARNING

HIGH VOLTAGE! 

MAY CAUSE DEATH, BODILY INJURY, OR EQUIPMENT DAMAGE. 

TURN OFF POWER AT THE SOURCE BEFORE WORKING INSIDE.

There are different methods to determine the capacitive charging 

current of a system, but they all prove to be tedious and/or 

impractical. 

It is advisable to use the industry accepted method 

of estimating the charging current instead of calculating and/

or measuring it.

 It is important to note that the capacitive charging 

current of a system is the current that flows toward the unfaulted 

phases during a ground fault. 
This current is different from the leakage current that flows to 

ground from the phases during normal operations. The leakage 

current, typically of very small magnitudes, will continually flow 

through insulation.

Estimating the charging current

THIS IS THE PREFERRED METHOD FOR DETERMINING THE 

CHARGING CURRENT OF A SYSTEM.

IEEE

T

 Standard 141 (IEEE “Recommended Practice for Electrical 

Power Distribution for Industrial Plants”) recommends a resistance 

value that limits the maximum ground current between 5 A and 10 A 

for high resistance ground systems.
It also recommends for high resistance grounding to be used only 

in systems of 5 kV or lower, charging currents of 5.5 A or lower, and 

never in 15 kV systems.

A way to estimate the capacitive charging current for low-voltage 

systems is as follows:
480 V systems: 

• 

0.5 A per 1000 kVA

• 

0.5 A per set of surge capacitor used

Calculating the charging current

Both of the methods described below are either tedious or 

impractical for industrial applications.
To calculate the capacitive charging current of a system:

1.  De-energize the system completely.
2.  Allow enough time for all the components to cool down to  

room temperature.

3.  Develop an impedance model by either measuring cable lengths, 

field data collection, information on one-lines, and so on.

4.  Calculate the Thévenin equivalent of the entire system.
5.  Using Ohm’s law and with the aid of a power system software, 

calculate the capacitive charging current.

Measuring the charging current [1]

 

DANGER

HIGH VOLTAGE! 

WILL CAUSE DEATH, BODILY INJURY, OR EQUIPMENT DAMAGE. 

TURN OFF POWER AT THE SOURCE BEFORE WORKING INSIDE.

THE METHOD BELOW IS FOR INFORMATIONAL PURPOSES.  

IT IS RECOMMENDED TO ESTIMATE THE CHARGING CURRENT 

AS SUGGESTED ABOVE WHEN DETERMINING THE CHARGING 

CURRENT.
Only qualified personnel should attempt to measure the 

capacitive charging current of a system. 

The system needs to be 

ungrounded

 and the equipment 

rated 

properly for the system voltage

If system is grounded, disconnect all grounding equipment by 

opening the appropriate disconnect switch or breaker. Make sure  

no other ground is connected to the system.

1.  De-energize the system or part of the system under test.
2.  Take one phase to ground in the de-energized part of the system 

using a 6 A current-limiting fast acting fuse, a circuit breaker, a 

variable resistor, and an ammeter, all in series.

3.  Make sure the circuit breaker is open and the resistance is set  

to maximum.

4.  Re-energize the system and make sure that the entire system is 

energized and under maximum load conditions.

5.  Close said breaker protecting the circuit under test and slowly 

reduce the resistance to zero.

6.  The reading on the ammeter should be showing the capacitive 

charging current at this time. 

7.  Take the resistance back to the maximum and open the breaker.

Содержание C-HRG

Страница 1: ... PROCEDURES DESCRIBED IN THIS INSTRUCTION LEAFLET COULD RESULT IN DEATH BODILY INJURY OR PROPERTY DAMAGE CAUTION SPECIFIC OPERATING PROCEDURES MUST BE DEVELOPED BY THE RESPONSIBLE PARTY BECAUSE OF THE UNIQUE APPLICATION AND VAST VARIETY OF SYSTEM AND USER REQUIREMENTS FAILURE TO DEVELOP SPECIFIC PROCEDURES COULD LEAD TO IMPROPER USE OR OTHER MORE SERIOUS CONSEQUENCES C HRG equipment components and...

Страница 2: ...or a separately mounted resistor assembly keep in mind that it will give off considerable heat Do not mount it on a combustible surface or adjacent to heat sensitive material or equipment Walls or floor must be sufficiently level to allow doors and covers to remain properly aligned with the structure If embedded channel iron floor sills are used they must be at or above floor level Refer to assemb...

Страница 3: ...he current This is normal and comes from residual process oils and the curing of the resistor tube insulation Lower current levels may allow the initial burn off to occur gradually with little or no visible smoking Smoking may reoccur after the initial burn off if dust or other contamination is allowed to accumulate Refer to maintenance procedures outlined in this manual Current relay device 51N T...

Страница 4: ... through the resistor causing ground current to flow The system then reacts as it would under actual system ground conditions The lights turn on alarm contacts transfer and the optional alarm horn sounds Because periodic testing is the only assurance of continuing reliability a program of regular testing and maintenance is strongly recommended Pulser circuit The pulser circuit offers a convenient ...

Страница 5: ...o change in the pulsing current is noted along the entire length of a conduit then the fault may be in the connected load If the load is a panelboard distribution switchboard or motor control center repeat the process of checking all outgoing cable groups and conduits to find the faulted feeder If the fault is not found in an outgoing feeder the fault may be internal to that equipment An important...

Страница 6: ...o allow application on power systems with an available fault current of 200 kA rms at 600 Vac maximum If any fuse must be replaced be certain that only an identically rated ULT listed fuse is installed If a substandard or underrated fuse is used it may rupture violently causing burns electrical shock and or substantial equipment damage If the original fuse is not available or its markings not legi...

Страница 7: ... 141 IEEE Recommended Practice for Electrical Power Distribution for Industrial Plants recommends a resistance value that limits the maximum ground current between 5 A and 10 A for high resistance ground systems It also recommends for high resistance grounding to be used only in systems of 5 kV or lower charging currents of 5 5 A or lower and never in 15 kV systems A way to estimate the capacitive...

Страница 8: ...ent 5 Put the C HRG in test mode 6 Make sure the selector switch is held in test position The switch has a spring return to normal position and must be held in test position 7 The relay should not pick up the test current 8 De energize the equipment 9 Set the relay to one setting below the allowed ground return current 10 Re energize the equipment 11 Put the C HRG in test mode and hold the switch ...

Страница 9: ...019226EN Effective October 2018 C HRG technical information and adjustment procedure EATON www eaton com Figure 4 Four wire system fault detection via current relay Figure 5 Four wire system fault detection via voltmeter relay ...

Страница 10: ...g zag grounding transformers fault detection via current relay Figure 7 Three wire system zig zag grounding transformers fault detection via voltmeter relay Figure 8 Three wire system wye broken delta grounding transformers fault detection via current relay Figure 9 Three wire system wye broken delta grounding transformers fault detection via voltmeter relay ...

Страница 11: ...ion Leaflet IL019226EN Effective October 2018 C HRG technical information and adjustment procedure EATON www eaton com Figure 10 Typical enclosure dimensions for NEMA 1 free standing system dimensions in inches mm ...

Страница 12: ...ion Leaflet IL019226EN Effective October 2018 C HRG technical information and adjustment procedure EATON www eaton com Figure 11 Typical enclosure dimensions for NEMA 1 wall mounted system dimensions in inches mm ...

Страница 13: ...13 Instruction Leaflet IL019226EN Effective October 2018 C HRG technical information and adjustment procedure EATON www eaton com Figure 12 Test log ...

Страница 14: ...ction Leaflet IL019226EN Effective October 2018 C HRG technical information and adjustment procedure EATON www eaton com Figure 13 Standard front control panel detail voltmeter relay and alarm horn options shown ...

Страница 15: ...d adjustment procedure EATON www eaton com Figure 14 Typical control scheme with fault detection via current relay and alarm option with re alarm timer Figure 15 Typical control scheme with fault detection via voltmeter optional loss of control power relay and optional push to test lights ...

Страница 16: ... clamp on ammeter to trace fault always include all three phases within ammeter jaws Figure 16 Clamp on ammeter Note 3W load one cable per phase phase C is faulted to ground inside conduit Ground current can divide into several components depending on number conductivity and location of conduit ground points Figure 17 Example of a typical fault ...

Страница 17: ...ion and adjustment procedure EATON www eaton com Note 3W load one cable per phase phase C is faulted to ground inside conduit Ground current can divide into several components depending on number conductivity and location of conduit ground points Figure 18 Example of a typical fault ...

Страница 18: ...18 Instruction Leaflet IL019226EN Effective October 2018 C HRG technical information and adjustment procedure EATON www eaton com C HRG maintenance form Date Maintenance item By ...

Страница 19: ...19 Instruction Leaflet IL019226EN Effective October 2018 C HRG technical information and adjustment procedure EATON www eaton com ...

Страница 20: ... All Rights Reserved Printed in USA Publication No IL019226EN Z21760 October 2018 Eaton is a registered trademark All other trademarks are property of their respective owners C HRG technical information and adjustment procedure Instruction Leaflet IL019226EN Effective October 2018 ...

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