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IB ATS-1005

For more information visit: www.eaton.com

Instructional Booklet

Effective: March 2010

Page

5

Instructions for Installation, Operation and Maintenance of the 

Eaton ATC-600 Automatic Transfer Switch Controller

Standard Feature:  Commit to Transfer During TDNE Timing 

(CTDNE)

This feature provides for selection as to whether or not commit-

ment to transfer is desired when Time Delay Normal to Emergency 

countdown has begun.  If no commitment is chosen and the Nor-

mal Source returns to availability when the TDNE timer is counting 

down, the transfer is aborted and the engine generator (if applica-

ble) is cooled down.

Standard Feature:  Engine Test Mode (TMODE)

This feature provides selection of the type of test that can be initi-

ated by the front panel Engine Test pushbutton. An engine test 

without transferring the load to it, or an engine test with a full 

transfer of the load to the engine can be chosen. Load testing is 

fail-safe. If the generator fails during testing for any reason, the 

ATC-600 will signal the transfer switch to return to normal. If dis-

able test mode is chosen, the front panel pushbutton cannot be 

used to initiate a test.

Standard Feature:  Test Engine Run (TER)

This feature provides selection of the length of time in hours and 

minutes that the ATC-600 will enable the generator contacts dur-

ing an Engine Test that was initiated from the front panel pushbut-

ton or for the plant exerciser feature, if applicable.

Standard Feature 5C:  Overfrequency Monitoring for Source 2 

(2OFD, 2OFP)

This feature constantly monitors Source 2 for an overfrequency 

condition. When the Source 2 frequency rises to a value equal to 

or above the overfrequency dropout setting, the source will 

become unavailable. The source’s frequency will then have to 

drop to a value that is equal to or below the pickup setting to 

become available again.

Standard Feature 5E:  Overvoltage Monitoring for Source 2 

(2OVD, 2OVP) 

This feature constantly monitors Source 2 for an overvoltage con-

dition. When the Source 2 voltage rises to a value equal to or 

above the overvoltage dropout setting, the source will become 

unavailable. The source’s voltage will then have to drop to a value 

that is equal to or below the pickup setting to become available 

again.

Standard Feature 8C/8D:  Transfer Time Delay Bypass

This feature allows an external pushbutton input to be used to 

bypass the timer for Standard Feature (TDNE) or Standard Feature 

(TDEN) individually, or both simultaneously. This feature is usually 

used in testing when it is not desirable to wait for completion of 

the timing sequence.

Standard Feature 23:  Plant Exerciser (EXER)

This feature provides for the automatic test operation of the gen-

erator for a pre-selected weekly interval. When the test is running, 

pressing and releasing the Engine Test pushbutton will cancel the 

test. The day of the week, hour, and minute that exercising is 

desired can be programmed into the ATC-600. The type of test, 

whether a load transfer or just an engine test, can also be 

selected. Load testing is fail-safe. If the generator fails during test-

ing for any reason, the ATC-600 will signal the transfer switch to 

return to normal.

Standard Feature 26C:  Overvoltage Monitoring for Source 1 

(1OVD, 1OVP) 

This feature constantly monitors Source 1 for an overvoltage con-

dition. When the Source 1 voltage rises to a value equal to or 

above the overvoltage dropout setting, the source will become 

unavailable. The source’s voltage will then have to drop to a value 

that is equal to or below the pickup setting to become available 

again.

Standard Feature 26D:  Go To Emergency 

This feature enables an external contact closure to initiate a trans-

fer from the Normal Source to the Emergency Source.  If the 

external contact is closed and the Emergency Source fails, the 

ATC-600 will transfer the load back to the Normal Source.

Standard Feature 26E:  Underfrequency Monitoring for Source 1 

(1UFD, 1UFP) 

This feature constantly monitors Source 1 for an underfrequency 

condition. When the Source 1 frequency drops to a value equal to 

or below the underfrequency dropout setting, the source will 

become unavailable. The source’s frequency will then have to rise 

to a value that is equal to or above the pickup setting to become 

available again.

Standard Feature 26F:  Overfrequency Monitoring for Source 1 

(1OFD, 1OFP) 

This feature constantly monitors Source 1 for an overfrequency 

condition. When the Source 1 frequency rises to a value equal to 

or above the overfrequency dropout setting, the source will 

become unavailable. The source’s frequency will then have to 

drop to a value that is equal to or below the pickup setting to 

become available again.

Optional Feature 9B: Maintenance Selector Switch (MSS)

Marked “OFF”, “ON”.  This feature provides selector switch dis-

connection of control to the transfer motor thus allowing testing 

of the transfer switch control logic circuitry without initiating load 

transfer.  Manual disconnection is standard on all Eaton transfer 

switches.  Positioning the MSS in the “OFF” position isolates the 

control circuit from the transfer motor, permitting manual opera-

tion of the transfer switch or testing of logic circuitry without load 

transfer.

Optional Feature 10:  Preferred Source Selection (PRF SRC) 

This feature permits the selection of either source (1 or 2) as the 

Preferred or Normal Source. The Normal Source is the source that 

the switch always looks to for availability so that it can transfer to 

it. When two generators are selected and the switch has trans-

ferred to the Emergency Source, the ATC-600 will constantly be 

waiting and attempting to start the generator on the Preferred 

Source so that it may return to it. IF NONE is chosen, the Pre-

ferred Source or the Normal Source will be the source that is pres-

ently attached to the load.

Optional Feature 16:  Overcurrent Protection 

When integral overcurrent protection is provided for either one or 

both sources, the need for separate upstream overcurrent protec-

tion, in most instances, is eliminated. With this factory installed 

feature in the ATC-600, further automatic transfer operation is 

locked-out until the appropriate source breaker is reset.

Optional Feature 29G: Type of Operation (Selectable Automatic or 

Manual)

This feature provides a two position selector switch marked Auto/

Manual which permits the selection of automatic or manual opera-

tion.  It includes devices for manual operation when the selector 

switch is in the manual position.

Optional Feature 29J:  Type of Operation (MANTR) 

This feature provides for a selection between an automatic trans-

fer and re-transfer mode or a manual pushbutton re-transfer to 

Normal from the Emergency Source mode. If this option is not 

selected the factory default selection is automatic.

Содержание ATC-600

Страница 1: ...Instructional Booklet Description Page 1 Introduction 2 2 Hardware Description 7 3 Operator Panel 11 4 Operation 14 5 Programming 19 6 Troubleshooting and Maintenance 22 Appendix A Status Display Mes...

Страница 2: ...onse quential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses in the use of existing p...

Страница 3: ...es from most system voltages available worldwide at 50 or 60 Hertz In addition a period of no control power operation is provided ATC 600 moni tors the condition of the 3 phase line to line voltage an...

Страница 4: ...o permit sta bilization of the Emergency power source before the transfer is made This timer will begin the countdown from its setting value when the Emergency Source becomes available If the Normal S...

Страница 5: ...1 for an overvoltage con dition When the Source 1 voltage rises to a value equal to or above the overvoltage dropout setting the source will become unavailable The source s voltage will then have to d...

Страница 6: ...the load is transferred in either direction to prevent excessive in rush currents due to out of phase switching of large motor loads This feature is not available with the Neutral Load Sense Delay TDN...

Страница 7: ...ng the function of specific pushbuttons 2 3 Rear Access Area The rear access area of the ATC 600 is normally accessible from the rear of an open panel door Figure 2 All wiring connections to the ATC 6...

Страница 8: ...5 Display LEDs seven LEDs to identify the Display Win dow Information 6 Help Pushbutton provides English language help information in any operational mode 7 Increase Decrease Pushbuttons used individu...

Страница 9: ...the ATC 600 is always supplied with a communications port a PONI can be easily retrofitted to the ATC 600 at any time It is recom mended that the control power to the ATC 600 be removed prior to conne...

Страница 10: ...ncy Measurement Range 40 to 80 Hz Frequency Measurement Accuracy 0 1 Hz Undervoltage Dropout Range Volts Breaker Switch Style ATS 50 to 97 of Nominal System Voltage Undervoltage Pickup Range Volts Bre...

Страница 11: ...e 1 is the preferred source choice Source 1 Connected Status LED This LED is lit green if Source 1 is connected This is accom plished by sensing the Source 1 breaker via the S1 closed auxil iary conta...

Страница 12: ...ll occur and the engine will run for the programmed run time 3 3 4 Display Select Pushbutton As the Display Select Pushbutton is pressed and released ATC 600 steps through the following display catego...

Страница 13: ...itions will be shown OVER V The source has risen above the dropout setting and not dropped below the pickup setting UNDER V The source has dropped below the dropout setting and not risen above the pic...

Страница 14: ...y the features supplied and their programmed setpoint values It provides a sum mary of ATC 600 s intelligence and supervisory circuits which constantly monitor the condition of both normal and emergen...

Страница 15: ...contact will activate the Emergency Inhibit input If the Emergency Inhibit contact is opened when the load is con nected to the Normal Source no action will be taken if the Normal Source is available...

Страница 16: ...able Relay II s are used to enable up to 10 separate loads The Addressable Relay II must be set for 1200 BAUD rate WATCHDOG feature disabled RELAY PULSE feature disabled Address range from 002 to 00B...

Страница 17: ...include improper circuit breaker operation motor operator failure and unsuccessful closed or in phase transition An alarm may be reset by simultaneously press ing the Increase and Decrease Pushbuttons...

Страница 18: ...E countdown the Emergency Source goes unavailable more than three times Each time TDNE will restart 4 If the Emergency Source is powering the load and it goes unavailable for more than the TDEF settin...

Страница 19: ...rt Users can reprogram setpoints as well as other parameters The time and date can be changed while the device is in either the Run Mode or the Program Mode Setpoints however can only be changed while...

Страница 20: ...s 2OVD Source 2 Overvoltage Dropout Volts 105 to 120 1 115 Volts 1OVP Source 1 Overvoltage Pickup Volts 103 to Dropout 2 1 110 Volts 2OVP Source 2 Overvoltage Pickup Volts 103 to Dropout 2 1 110 Volts...

Страница 21: ...Note 3 Set to order specific value Table 2 Programmable Features Setpoints Cont PROGRAMMABLE FEATURE DISPLAY DISPLAY EXPLANATION SETPOINT POSSIBILITIES FACTORY DEFAULT VALUE MEASURE PHASE Number of S...

Страница 22: ...ncy setpoints Re adjust all dropout and pickup setpoints to default values Changed undervoltage or overvoltage or underfre quency or overfrequency dropout setpoint and the pickup setpoint changed also...

Страница 23: ...crease push buttons simultaneously to clear message Check Source 2 circuit breaker spring release SR wiring Press Increase and Decrease push buttons simultaneously to clear message Check S2 Aux Close...

Страница 24: ...plug is in the proper posi tion to match the system voltage Step 4 Look for any obviously burned components Determine the cause and rectify if possible Replace defective com ponents after the cause is...

Страница 25: ...rect line voltage and frequency available at terminals E1 E2 and E3 Record the readings If YES Proceed to Step 3 If NO Verify that there is output voltage from the generator Step 3 Is the voltage sele...

Страница 26: ...00 are de energized These may also be present on some of the terminal blocks Step 3 Before disconnecting any wires from the unit make sure they are individually identified to assure that reconnec tion...

Страница 27: ...ngine test sequence press Engine Test pushbutton again or press Increase and Decrease simultaneously to clear WAIT Waiting for the generator source voltage and frequency to become available TDNV Waiti...

Страница 28: ...2 Connected Time This counter logs time in hours whenever Source 2 is connected to the load Time will start being logged at the time the S2 AUX control input is closed This counter will count up to 99...

Страница 29: ...7 Engine test 8 Manual re transfer 9 Engine Test via communications 10 Go to neutral 11 Program mode 12 Options or setpoints error 13 Emergency Inhibit 14 Go to Emergency 15 Lock out 16 Failed to sync...

Страница 30: ...l over between AM and PM values Minutes By using the Increase or Decrease Pushbuttons the minutes of the day can be adjusted to the present value The number will continuously roll over between 0 and 5...

Страница 31: ...Phase Sensing with Open Transition FREQ Condition STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP Display is blank or a status message appears Note All menu items are n...

Страница 32: ...RY TIME DATE SET POINTS TDES TDNE TDEN TDEC NOMF NOMV 1UVD 2UVD 1UVP 2UVP 1OVD 2OVD 1OVP 2OVP 1UFD 2UFD 1UFP 2UFP 1OFD 2OFD 1OFP 2OFP TDN TDNLD LDCY PRF SRC EXER EXLD PEDAY PEH PEMIN MANTR CTDNE TMODE...

Страница 33: ...K3 Source 1 becomes unavailable or Engine Test Plant Exerciser Go To Emergency TDES timer times out Send Engine Start signal Energize Gen Start relay TDNE timer times out Open Source 1 breaker Energi...

Страница 34: ...omentarily energize K3 Source 1 becomes unavailable or Go To Emergency TDNE timer times out Open Source 1 breaker Energize K2 Y Source 2 is powering the load Close Source 1 breaker Momentarily energiz...

Страница 35: ...ource 2 Engine Test Plant Exerciser Go To Emergency TDES timer times out Send engine start signal Energize Gen Start relay TDNE timer times out Y Source 2 is powering the load Energize Alarm relay Ope...

Страница 36: ...OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort including neg...

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