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Instructional Booklet

Page

18

Effective: March 2010

Instructions for Installation, Operation and Maintenance of the

Eaton ATC-600 Automatic Transfer Switch Controller

For more information visit: www.eaton.com

IB ATS-1005

Output Relay K4

The K4 output is used for control of the close coil of the Source 2 

breaker in transfer switches with power breakers. The K4 relay 

momentarily energizes until the ATC-600 senses that the Source 2 

breaker is closed, then K4 de-energizes. The K4 output is found on 

pins 15 and 16 of Connector J5.

4.6  Test Mode

The Test Mode is intended to permit the periodic performance of 

tests of the system. To enter the Test Mode, the display window 

must be blank. 
When the Engine Test Pushbutton is pressed and released, 

“START” will be shown in the display window and the Status LED 

will be lit. At this point, if the initiation of a test is not desired, 

pressing the Increase and Decrease Pushbuttons simultaneously 

will clear the display window. In addition, if any of the display 

pushbuttons are not touched for 2 1/2 minutes, the Test Mode 

and Display Window would be cleared. If a test is desired, the 

Engine Test Pushbutton must be pressed a second time before the 

2 1/2 minutes have expired. At this time the Status and Test 

Mode LEDs are lit red, and one Test Mode cycle is implemented. 
The exact test conditions are determined by programmed set-

points. Whether or not to transfer the load during testing, disable 

the engine test completely, and the engine test run time are oper-

ator selected parameters. Refer to Section 5 Programming and 

specifically Table 

2

 for test programming details.

A load transfer test cycle includes a full generator start, a transfer, 

and a re-transfer. For the test cycle to proceed, the Normal Source 

must be available. The test cycle will be aborted if the Emergency 

Source does not become available within a set time-out period, or 

if a needed source becomes unavailable. In addition, the test will 

be aborted if the Test Pushbutton is again pressed and released. 

Both LEDs turn off upon the successful completion of a test cycle, 

once the time delay engine cool down timer has expired and the 

generator is stopped.
If the “Number of Generators” setpoint is programmed to zero, the 

Engine Test Pushbutton is not functional. If the setpoint is pro-

grammed to two, the test will be performed on the generator not 

connected to the load.

When an engine test is in progress, it may be aborted the follow-

ing ways:

1. By pressing the “Engine Test” pushbuttton.

2. If the Emergency Source does not become available within 90 

seconds of the ATC-600 providing the engine start command.

3. If , during the TDNE countdown, the Emergency Source goes 

unavailable more than three times. (Each time, TDNE will 

restart.)

4. If the Emergency Source is powering the load and it goes 

unavailable for more than the TDEF setting.

5. If the Normal source becomes unavailable.

4.7  Programming Mode

ATC-600 is fully programmable from the device’s faceplate once 

the Run/Program switch on the rear of the chassis has been 

moved to the Program position. Any operator associated with pro-

gramming the ATC-600 will quickly discover that ATC-600 pro-

gramming is just a matter of simple, repetitive steps. Because of 

the importance placed, however, on this function and its critical 

relationship to the systems proper functioning, Section 5 is dedi-

cated to the Programming Mode. Refer to this section and Table 

2

 

for details.

4.8  Communications

ATC-600 is an IMPACC (Integrated Monitoring Protection and 

Control Communications) compatible device. As such, it can be 

remotely monitored, controlled and programmed when equipped 

with the communications option. The ATC-600 is supplied with a 

communications port as standard. This permits it to have the com-

munications option supplied from the factory or retrofitted at a 

later date. The communications option is achieved by mounting a 

small, addressable communications module, the PONI, to the back 

of the ATC-600 (Paragraph 2.4 and Figure 

3

).

IMPACC is a noise immune communications system that permits 

communications from the ATC-600 to a master computer via a 

high frequency carrier signal over a shielded twisted pair of con-

ductors. The shielded twisted pair of conductors can extend up to 

7500 feet without the use of repeaters. Communications between 

IMPACC compatible devices, such as ATC-600 and the master 

computer is made possible by the INCOM (Industrial Communica-

tions) chip, which accounts for the system’s high degree of reli-

ability. 

4.8.1  IMPACC Powernet Software

PowerNet software provides the ability to monitor and record 

power distribution system data as it is occurring. PowerNet is a 

Microsoft Windows compatible application featuring user friendly, 

menu-driven screens with easy set-up and operation. Additional 

features include:

System/device alarm logging and reporting

Time/event historical data logging

Data trending

Information storage/retrieval by device event

Hardware diagnostics

Dedicated computer not required

Security password protection

Gateway interface for connectivity to other information net-

works

IMPACC PowerNet also provides the following features unique to 

the ATC-600:

Duplication of ATC-600 front panel mimic bus showing avail-

able and connected sources.

Voltage and frequency measurements of Source 1 and Source 

2. Voltage measurements of the Load.

Display of all programmed setpoint values. These values may be 

changed and either saved to a file or downloaded to the ATC-

600 over IMPACC.

Содержание ATC-600

Страница 1: ...Instructional Booklet Description Page 1 Introduction 2 2 Hardware Description 7 3 Operator Panel 11 4 Operation 14 5 Programming 19 6 Troubleshooting and Maintenance 22 Appendix A Status Display Mes...

Страница 2: ...onse quential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses in the use of existing p...

Страница 3: ...es from most system voltages available worldwide at 50 or 60 Hertz In addition a period of no control power operation is provided ATC 600 moni tors the condition of the 3 phase line to line voltage an...

Страница 4: ...o permit sta bilization of the Emergency power source before the transfer is made This timer will begin the countdown from its setting value when the Emergency Source becomes available If the Normal S...

Страница 5: ...1 for an overvoltage con dition When the Source 1 voltage rises to a value equal to or above the overvoltage dropout setting the source will become unavailable The source s voltage will then have to d...

Страница 6: ...the load is transferred in either direction to prevent excessive in rush currents due to out of phase switching of large motor loads This feature is not available with the Neutral Load Sense Delay TDN...

Страница 7: ...ng the function of specific pushbuttons 2 3 Rear Access Area The rear access area of the ATC 600 is normally accessible from the rear of an open panel door Figure 2 All wiring connections to the ATC 6...

Страница 8: ...5 Display LEDs seven LEDs to identify the Display Win dow Information 6 Help Pushbutton provides English language help information in any operational mode 7 Increase Decrease Pushbuttons used individu...

Страница 9: ...the ATC 600 is always supplied with a communications port a PONI can be easily retrofitted to the ATC 600 at any time It is recom mended that the control power to the ATC 600 be removed prior to conne...

Страница 10: ...ncy Measurement Range 40 to 80 Hz Frequency Measurement Accuracy 0 1 Hz Undervoltage Dropout Range Volts Breaker Switch Style ATS 50 to 97 of Nominal System Voltage Undervoltage Pickup Range Volts Bre...

Страница 11: ...e 1 is the preferred source choice Source 1 Connected Status LED This LED is lit green if Source 1 is connected This is accom plished by sensing the Source 1 breaker via the S1 closed auxil iary conta...

Страница 12: ...ll occur and the engine will run for the programmed run time 3 3 4 Display Select Pushbutton As the Display Select Pushbutton is pressed and released ATC 600 steps through the following display catego...

Страница 13: ...itions will be shown OVER V The source has risen above the dropout setting and not dropped below the pickup setting UNDER V The source has dropped below the dropout setting and not risen above the pic...

Страница 14: ...y the features supplied and their programmed setpoint values It provides a sum mary of ATC 600 s intelligence and supervisory circuits which constantly monitor the condition of both normal and emergen...

Страница 15: ...contact will activate the Emergency Inhibit input If the Emergency Inhibit contact is opened when the load is con nected to the Normal Source no action will be taken if the Normal Source is available...

Страница 16: ...able Relay II s are used to enable up to 10 separate loads The Addressable Relay II must be set for 1200 BAUD rate WATCHDOG feature disabled RELAY PULSE feature disabled Address range from 002 to 00B...

Страница 17: ...include improper circuit breaker operation motor operator failure and unsuccessful closed or in phase transition An alarm may be reset by simultaneously press ing the Increase and Decrease Pushbuttons...

Страница 18: ...E countdown the Emergency Source goes unavailable more than three times Each time TDNE will restart 4 If the Emergency Source is powering the load and it goes unavailable for more than the TDEF settin...

Страница 19: ...rt Users can reprogram setpoints as well as other parameters The time and date can be changed while the device is in either the Run Mode or the Program Mode Setpoints however can only be changed while...

Страница 20: ...s 2OVD Source 2 Overvoltage Dropout Volts 105 to 120 1 115 Volts 1OVP Source 1 Overvoltage Pickup Volts 103 to Dropout 2 1 110 Volts 2OVP Source 2 Overvoltage Pickup Volts 103 to Dropout 2 1 110 Volts...

Страница 21: ...Note 3 Set to order specific value Table 2 Programmable Features Setpoints Cont PROGRAMMABLE FEATURE DISPLAY DISPLAY EXPLANATION SETPOINT POSSIBILITIES FACTORY DEFAULT VALUE MEASURE PHASE Number of S...

Страница 22: ...ncy setpoints Re adjust all dropout and pickup setpoints to default values Changed undervoltage or overvoltage or underfre quency or overfrequency dropout setpoint and the pickup setpoint changed also...

Страница 23: ...crease push buttons simultaneously to clear message Check Source 2 circuit breaker spring release SR wiring Press Increase and Decrease push buttons simultaneously to clear message Check S2 Aux Close...

Страница 24: ...plug is in the proper posi tion to match the system voltage Step 4 Look for any obviously burned components Determine the cause and rectify if possible Replace defective com ponents after the cause is...

Страница 25: ...rect line voltage and frequency available at terminals E1 E2 and E3 Record the readings If YES Proceed to Step 3 If NO Verify that there is output voltage from the generator Step 3 Is the voltage sele...

Страница 26: ...00 are de energized These may also be present on some of the terminal blocks Step 3 Before disconnecting any wires from the unit make sure they are individually identified to assure that reconnec tion...

Страница 27: ...ngine test sequence press Engine Test pushbutton again or press Increase and Decrease simultaneously to clear WAIT Waiting for the generator source voltage and frequency to become available TDNV Waiti...

Страница 28: ...2 Connected Time This counter logs time in hours whenever Source 2 is connected to the load Time will start being logged at the time the S2 AUX control input is closed This counter will count up to 99...

Страница 29: ...7 Engine test 8 Manual re transfer 9 Engine Test via communications 10 Go to neutral 11 Program mode 12 Options or setpoints error 13 Emergency Inhibit 14 Go to Emergency 15 Lock out 16 Failed to sync...

Страница 30: ...l over between AM and PM values Minutes By using the Increase or Decrease Pushbuttons the minutes of the day can be adjusted to the present value The number will continuously roll over between 0 and 5...

Страница 31: ...Phase Sensing with Open Transition FREQ Condition STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP Display is blank or a status message appears Note All menu items are n...

Страница 32: ...RY TIME DATE SET POINTS TDES TDNE TDEN TDEC NOMF NOMV 1UVD 2UVD 1UVP 2UVP 1OVD 2OVD 1OVP 2OVP 1UFD 2UFD 1UFP 2UFP 1OFD 2OFD 1OFP 2OFP TDN TDNLD LDCY PRF SRC EXER EXLD PEDAY PEH PEMIN MANTR CTDNE TMODE...

Страница 33: ...K3 Source 1 becomes unavailable or Engine Test Plant Exerciser Go To Emergency TDES timer times out Send Engine Start signal Energize Gen Start relay TDNE timer times out Open Source 1 breaker Energi...

Страница 34: ...omentarily energize K3 Source 1 becomes unavailable or Go To Emergency TDNE timer times out Open Source 1 breaker Energize K2 Y Source 2 is powering the load Close Source 1 breaker Momentarily energiz...

Страница 35: ...ource 2 Engine Test Plant Exerciser Go To Emergency TDES timer times out Send engine start signal Energize Gen Start relay TDNE timer times out Y Source 2 is powering the load Energize Alarm relay Ope...

Страница 36: ...OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort including neg...

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