background image

16

Model 72400

Appendix C -

Rotating Kit Assembly

Disassembly - 

Rotating Kit Assembly

Disassembly of rotating assembly is required for inspection
only.

1

Remove the nine piston assemblies, shoe retainer, and

shoe retainer pivot from cylinder barrel.

Inspection:

• Examine the O.D. of the pistons for finish condition.

They should not show wear or deep scratches. Inspect the
shoes for a snug fit on the ball end of the pistons and a flat
smooth surface that comes in contact with the swashplate. Do
not lap piston shoes
.

• Examine the shoe retainer for wear in the pivot area.

• Examine the pivot to insure smoothness and no signs

of wear.

• Inspect the cylinder barrel surface that makes contact

with valve plate. This surface should be smooth and free of
deep scratches. Do not lap piston block.

• The pistons should move freely in the cylinder barrel

bore. If they are sticky in the bore, examine the bore for scoring
or contamination.

2

To inspect pins and spring caution should be taken in

removing spring. The spring is highly compressed and the
retaining ring should not be removed without compressing the
spring safely.

The following parts are required to disassemble the cylinder
barrel:

2 ea.

3/8 in. I.D. x 1-1/8 in. O.D. flat washers

1 ea.

3/8 in. x 3-1/4 in. N.C. cap screw, and

1 ea.

3/8 in. N.C. nut

To remove spring, place one of the flat washers over the 3/8 in.
x 3-1/4 in. cap screw. Put cap screw through the center of the
cylinder barrel and apply the second washer. Let washer rest on
the three pins and retain with nut. Turning nut and compressing
spring inside the barrel. Use a pair of retaining ring pliers and
remove the internal retaining ring. Remove nut, bolt, and the
two washers from barrel. Remove the washer, spring, second
washer, three pins, and pin keeper at the same time.

Reassembly - 

Rotating Kit Assembly

1

To reassemble the rotating kit assembly complete the

following: Compress the pin keeper and install in the spline of
the cylinder barrel. Install the three pins with head end to the
inside of the barrel and position in the special grooves of the
cylinder barrel spline.

2

Install the washer, spring, and second washer into the

cylinder barrel. Use the two 3/8 in. I.D. washers, nut, and 3/8 in.
x 3-1/4 in. cap screw to compress the spring and retain with
retaining ring. Remove the nut, cap screw, and the two
washers.

3

Install the pivot onto the three pins, shoe retainer on the

pivot, and piston assemblies thru the shoe retainer and into
cylinder barrel, resting on shoe retainer.

Item

Qty.

Description

8-1

9

Piston assemblies

8-2

1

Shoe Retainer

8-3

1

Shoe Retainer Pivot

8-4

1

Retainer

8-5

1

Cylinder Barrel

8-6

3

Pins

8-7

2

Washer

8-8

1

Spring

8-9

1

Retaining Ring

8-1

8-2

8-3

8-5

8-4

8-6

8-7

8-8

8-9

8-7

Содержание 72400

Страница 1: ...Eaton Medium Duty Piston Pump Model 72400 Servo Controlled Piston Pump v 04 Repair Information...

Страница 2: ...p from the vehicle Cleanliness is extremely important Clean the port areas thoroughly before disconnecting the hydraulic lines Plug the pump ports and cover the open hydraulic lines immediately after...

Страница 3: ...JB Revision level of parts list Last two digits of year built 93 for 1993 etc Required Tools 9 16 in Hex Key Allen 5 32 in Hex Key Allen 5 16 in Hex Key Allen 3 32 in Hex Key Allen 5 64 in Hex Key All...

Страница 4: ...3 43 37 4 19 20 19 4 4 19 20 19 4 45 3 31 28 1 28 2 40 40 1 41 41 1 39 1 38 38 1 9 12 17 61 7 6 60 12 61 7 11 16 53 52 48 26 47 36 34 18 10 8 14 2 Serial Code and Product Number Location 51 Shaft ass...

Страница 5: ...thand Rotation Righthand Rotation 27 29 29 1 22 22 1 21 21 1 57 57 1 23 29 2 33 42 49 50 46 24 25 27 29 29 1 22 22 1 21 21 1 57 57 1 K1 K1 1 K1 4 K1 3 K1 2 K3 44 35 K2 35 K2 1 32 32 29 2 62 62 42 49 5...

Страница 6: ...D 23 4 Cap Screw 3 8 16 57 2 mm 2 25 in Long 24 2 Cap Screw 3 8 16 88 9 mm 3 5 in Long 25 2 Cap Screw 3 8 16 101 6 mm 4 0 in Long 26 6 Cap Screw 27 1 Valve Plate 28 1 Housing Assembly 28 1 1 Housing 2...

Страница 7: ...e 53 1 Control Valve Orifice 55 1 Coupler 11 tooth 56 2 Retaining Ring 57 1 Bypass Valve Actuator or Plug 57 1 1 O ring 2 21 mm Dia x 16 36 mm I D 087 in Dia x 644 in I D 60 1 Washer 61 8 Washer 62 4...

Страница 8: ...15 Remove retaining ring from the front of housing Press the shaft shaft seal or spacer and washer from housing Remove retaining ring thrust washer thrust bearing second thrust washer and second reta...

Страница 9: ...ing 10 Install servo piston follower onto swashplate dowel pin Install swashplate carefully onto bushing coat bushing surface with hydraulic oil aligning servo piston follower with slot in servo pisto...

Страница 10: ...o the endcover with steel side against endcover 17 Install endcover assembly onto housing assembly Make sure ports are positioned correctly valve plate and gasket stay in place No gerotor charge pump...

Страница 11: ...p adapter assembly It should not be scored excessively Numbered End Gerotor Pocket 2 41 mm 095 in Flange Figure 1 2 Reassembly Charge Pump Adapter Assembly 1 If necessary press new bearing or bushing...

Страница 12: ...haft Adjust set screw until it bottoms out on input shaft and back out one quarter turn 6 Install wiper seal on input shaft as shown in figure 2 2 7 Install new o ring onto plug retaining valve spool...

Страница 13: ...ches Figure 2 1 Figure 2 2 Item Qty Description 48 1 1 Control Housing 48 2 1 Plug 48 3 1 O ring 48 4 1 Retaining Ring 48 5 2 Spring Retainer 48 6 1 Spool Centering Spring 48 7 1 Valve Spool 48 8 1 Se...

Страница 14: ...ve into manifold by hand until top o ring is met by manifold Then wrench tighten to 34 N m 25 lbf ft max Loosen Nut retaining coil to reposition if necessary and re torque 5 4 to 7 N m 4 to 5 lbf ft 3...

Страница 15: ...install neutral lockout switch into adapter The adjustment procedures for the switch are as follows a Install switch while moving control arm back and forth until detent action is detected Back out t...

Страница 16: ...screw and 1 ea 3 8 in N C nut To remove spring place one of the flat washers over the 3 8 in x 3 1 4 in cap screw Put cap screw through the center of the cylinder barrel and apply the second washer Le...

Страница 17: ...Pump Suction Port Tee in line to check Inlet Vacuum Figure 3 1 Explanatory Diagram Fault Logic Trouble Shooting This fault logic trouble shooting guide is a diagnostic aid in locating transmission pr...

Страница 18: ...Ok Ok Ok 5 6 7 Symptom System Operating Hot Check Oil Level in Reservoir Fill to Proper Level Defective Below Level Repair or Replace Check System Pressure Reduce System Load High Ok 10 Inspect Charg...

Страница 19: ...pect Bypass Valve If used Repair or Replace Defective Ok Ok Ok 11 2 8 Symptom System Response Sluggish Check Charge Pressure Low Defective Repair or Replace Inspect Motor Ok 13 Inspect Servo Piston 4...

Страница 20: ...l to Proper Level Defective Below Level Repair or Replace Check System Pressure Ok 11 Inspect Charge Relief Valve Repair or Replace Defective Ok 12 Inspect Charge Pump Repair or Replace Defective 14 I...

Страница 21: ...tial or full open position 9 Inspect Inlet Screen or Filter for a plugged or clogged screen or filter element b obstructed inlet or outlet c open inlet to charge pump 10 Check System Pressure a See fi...

Страница 22: ...s and turn the engine over for 15 seconds 5 Replace the coil wire or return the fuel flow to the injectors Place the transmission unit in the neutral position start the engine and run it at a low idle...

Страница 23: ...23 Model 72400 Notes...

Страница 24: ...Order parts from number 06 06 642 Parts Information booklet Each order must include the following information 1 Product and or Part Number 2 Serial Code Number 3 Part Name 4 Quantity...

Страница 25: ...rie MN 55344 USA Tel 952 937 9800 Fax 952 294 7722 www eaton com hydraulics Eaton Fluid Power Group Hydraulics Business Europe Route de la Longeraie 7 1110 Morges Switzerland Tel 41 0 21 811 4600 Fax...

Отзывы: