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Fuel Systems for Critical Power

5 of 16

EMERGENCY POWER FUEL SYSTEMS

Model M200

Duplex Fuel Pump

INSTALLATION, OPERATION, AND MAINTENANCE

Safety notices – General Safety Rules – Symbols 

(danger-warning-caution)

DO NOT 

exceed the pumps rated pressure, speed, and temperature, or change the system/duty

parameters from those the pump was originally supplied, without confirming its suitability for the
new service.

BEFORE

operating the pump, be sure that:

• It is clean and free from debris

• All valves in the suction and discharge pipelines are fully opened.

• All piping connected to the pump is fully supported and correctly aligned with the pump.

• Pump rotation is correct for the desired direction of flow.

INSTALL

pressure gauges/sensors next to the pump suction and discharge connections to 

monitor pressures.

USE

extreme caution when lifting the pump. Suitable lifting devices should be used 

when appropriate. 

DO NOT

attempt to dismantle a pressure relief valve that has not had the spring pressure 

relieved or is mounted on a pump that is operating.

AVOID

contact with hot areas of the pump and/or drive. Certain operating conditions,

temperature control devices, improper installation, improper operation, and improper 
maintenance can all cause high temperatures on the pump and/or drive.

THE PUMP

must be provided with pressure protection. This may be provided through a 

relief valve mounted directly on the pump. Relief valve adjusting screw caps must always 
point towards suction side of the pump. 

THE PUMP

must be installed in a matter that allows safe access for routine maintenance and 

for inspection during operation to check for leakage and monitor pump operation.

Содержание M200

Страница 1: ...om www earthsafe com Earthsafe Systems Inc Updated October 2019 The information contained herein is proprietary and is provided for the sole purpose of the owner s installation operation and maintenan...

Страница 2: ...carriers agent must verify the inspection and sign the description Immediately notify the delivering carrier of damage or loss This notification may be given either in person or by telephone Written...

Страница 3: ...lanning the Installation 8 Installation 10 Startup 11 Testing 12 Operation 13 Maintenance 13 Troubleshooting 14 Spare Parts 15 Warranty and Service 16 Appendix Viking Pump Manual 16 Table of Contents...

Страница 4: ...MUST BE FOLLOWED AND ADHERED TO AT ALL TIMES Symbol Legend Danger Failure to follow the indicated instruction may result in serious injury or death Warning In addition to possible serious injury or d...

Страница 5: ...s next to the pump suction and discharge connections to monitor pressures USE extreme caution when lifting the pump Suitable lifting devices should be used when appropriate DO NOT attempt to dismantle...

Страница 6: ...Set includes a motor starter panel or optional VFD drive with disconnect switch The motor starter drive includes current sensors for performance feedback to the duplex pump controller The Controller...

Страница 7: ...cated on pump inlet to protect pump from inlet piping debris Threaded drain cleanout port is provided 8 Outlet check valve Located on pump discharge to maintain pressure in pipeline and allow alternat...

Страница 8: ...r inspection maintenance and repair Pressure Relief Pressure Protection Viking pumps are positive displacement This means that when the pump is rotated liquid will be delivered to the discharge side o...

Страница 9: ...on of the piping Loops expansion joints or unsecured this does not mean unsupported runs should be used so the pump casing is not stressed by the piping 7 Strainer The pump inlet strainer will keep fo...

Страница 10: ...have loosed during shipment Tighten 4 bolt flanges by gradually tightening across the bolt pattern 6 Pressure test the pump set to 50 PSI or in accordance with project design requirements Correct any...

Страница 11: ...the following a Suction line air leaks b Suction line obstructions c Suction tube or foot valve in tank is not installed d Suction lift is too great or the suction piping is too small e Anti siphon or...

Страница 12: ...request input 14 Pump 1 Auto mode start and display 15 Pump 2 Auto mode start and display 16 Pump 1 Auto mode disable on leak 17 Pump 2 Auto mode disable on leak 18 Pump 1 Auto mode disable on estop 1...

Страница 13: ...l for details of motor starter operation Maintenance 1 Inspect for leaks at regular intervals weekly as a minimum 2 Operate pump manually to confirm prime at regular intervals monthly as a minimum 3 C...

Страница 14: ...uction Check and clean strainer Check foot valve at tank Check suction pipe size and vertical lift 5 Insufficient inlet suction Check for prime in suction piping Test inlet piping for leaks 6 Flutteri...

Страница 15: ...er liquid filled gauge MNPT bottom connection 2 Pump Parts Viking pump parts are referenced in the appendix 3 Motors Baldor motors are available from local distributers worldwide 4 Controllers Motor S...

Страница 16: ...of the warranty shall not apply to any equipment part or accessory which a has been improperly specified by buyer b has been improperly stored or handled prior to placing in service c has been damage...

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