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Perform testing in accordance with the procedure described in the checklist.

12 of 16

earth   safe

Fuel Systems for Critical Power

Duplex Pump Startup and Test Checklist

Item

Description

Check

Date

Comments

1

Power to control panel

2

Power to Pump 1

3

Power to Pump 2

4

Initial display is accurate 

5

Pump 1 Manual mode start and display

6

Pump 2 Manual mode start and display

7

Pump 1 current sensor or flow input

8

Pump 2 current sensor or flow input

9

Pump 1 suction PSI at static run

10

Pump 1 discharge PSI at static run

11

Pump 2 suction PSI at static run

12

Pump 2 discharge PSI at static run

13

Setup Auto mode fuel request input

14

Pump 1 Auto mode start and display

15

Pump 2 Auto mode start and display

16

Pump 1 Auto mode disable on leak

17

Pump 2 Auto mode disable on leak

18

Pump 1 Auto mode disable on estop

19

Pump 2 Auto mode disable on estop

20

Select Pump 1 as lead

21

Confirm Pump 1 Auto start

22

Disable Pump 1 by change to Off Mode

23

Confirm Pump 2 Auto start

24

Pump 1 trouble by no CS, no Flow, or DT Low

25

Confirm Pump 2 Auto start

26

Select Pump 2 as lead

27

Confirm Pump 2 Auto start

28

Disable Pump 2 by change to Off Mode

29

Confirm Pump 1 Auto start

30

Pump 2 trouble by no CS, no Flow, or DT Low

31

Confirm Pump 1 Auto start

32

Confirm Output relay and horn on Alarm

33

Alarm modes: Leak, Pump 1 Fail, Pump 2 Fail

Testing

EMERGENCY POWER FUEL SYSTEMS

Model M200

Duplex Fuel Pump

INSTALLATION, OPERATION, AND MAINTENANCE

Содержание M200

Страница 1: ...om www earthsafe com Earthsafe Systems Inc Updated October 2019 The information contained herein is proprietary and is provided for the sole purpose of the owner s installation operation and maintenan...

Страница 2: ...carriers agent must verify the inspection and sign the description Immediately notify the delivering carrier of damage or loss This notification may be given either in person or by telephone Written...

Страница 3: ...lanning the Installation 8 Installation 10 Startup 11 Testing 12 Operation 13 Maintenance 13 Troubleshooting 14 Spare Parts 15 Warranty and Service 16 Appendix Viking Pump Manual 16 Table of Contents...

Страница 4: ...MUST BE FOLLOWED AND ADHERED TO AT ALL TIMES Symbol Legend Danger Failure to follow the indicated instruction may result in serious injury or death Warning In addition to possible serious injury or d...

Страница 5: ...s next to the pump suction and discharge connections to monitor pressures USE extreme caution when lifting the pump Suitable lifting devices should be used when appropriate DO NOT attempt to dismantle...

Страница 6: ...Set includes a motor starter panel or optional VFD drive with disconnect switch The motor starter drive includes current sensors for performance feedback to the duplex pump controller The Controller...

Страница 7: ...cated on pump inlet to protect pump from inlet piping debris Threaded drain cleanout port is provided 8 Outlet check valve Located on pump discharge to maintain pressure in pipeline and allow alternat...

Страница 8: ...r inspection maintenance and repair Pressure Relief Pressure Protection Viking pumps are positive displacement This means that when the pump is rotated liquid will be delivered to the discharge side o...

Страница 9: ...on of the piping Loops expansion joints or unsecured this does not mean unsupported runs should be used so the pump casing is not stressed by the piping 7 Strainer The pump inlet strainer will keep fo...

Страница 10: ...have loosed during shipment Tighten 4 bolt flanges by gradually tightening across the bolt pattern 6 Pressure test the pump set to 50 PSI or in accordance with project design requirements Correct any...

Страница 11: ...the following a Suction line air leaks b Suction line obstructions c Suction tube or foot valve in tank is not installed d Suction lift is too great or the suction piping is too small e Anti siphon or...

Страница 12: ...request input 14 Pump 1 Auto mode start and display 15 Pump 2 Auto mode start and display 16 Pump 1 Auto mode disable on leak 17 Pump 2 Auto mode disable on leak 18 Pump 1 Auto mode disable on estop 1...

Страница 13: ...l for details of motor starter operation Maintenance 1 Inspect for leaks at regular intervals weekly as a minimum 2 Operate pump manually to confirm prime at regular intervals monthly as a minimum 3 C...

Страница 14: ...uction Check and clean strainer Check foot valve at tank Check suction pipe size and vertical lift 5 Insufficient inlet suction Check for prime in suction piping Test inlet piping for leaks 6 Flutteri...

Страница 15: ...er liquid filled gauge MNPT bottom connection 2 Pump Parts Viking pump parts are referenced in the appendix 3 Motors Baldor motors are available from local distributers worldwide 4 Controllers Motor S...

Страница 16: ...of the warranty shall not apply to any equipment part or accessory which a has been improperly specified by buyer b has been improperly stored or handled prior to placing in service c has been damage...

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