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Fuel Systems for Critical Power

Piping

The cause of many pumping problems can be traced to suction piping. It should always be as
large and short as practical. Before starting layout and installation of your piping system,
consider the following points:

1. Never use piping smaller than the pump port connections.

2. Be sure the inside of the pipe is clean before hooking it up.

3. Foot valve — When pumping a light liquid with a suction lift, a foot valve at the end of the

suction piping or a check valve in the first horizontal run will hold the liquid in the line and
make it easier for the pump to prime. Be sure the foot or check valve is big enough so that it
doesn’t cause excessive line loss.

4. When approaching an obstacle in the suction or discharge line, go around the obstacle

instead of over it. This minimizes air pockets air pockets which make it hard for the pump to
prime.

5. For a suction line with a long horizontal run keep the horizontal portion below the liquid

level if possible. This keeps the pipe full so the pump does not have to remove so much air
when starting.

6. Be sure allowance is made for expansion and contraction of the piping.  Loops, expansion

joints, or unsecured (this does not mean unsupported) runs should be used so the pump
casing is not stressed by the piping..

7. Strainer — The pump inlet strainer will keep foreign objects from going into the pump. The

strainer is particularly important at start up to help clean the system of weld beads, pipe
scale, and other foreign objects.

8. The pump should not be used to support the piping. The weight of the pipe should be

carried by hangers, supports, stands, etc.

9. When fastening the piping to the pump it should not be necessary to impose any strain on

the pump casing. “Springing” or “drawing” the piping up to the pump will cause distortion,
possible misalignment, and probable rapid wear of the pump. Do not use the pump to
correct errors in piping layout or assembly.

10. All joints of the piping system should be tight; pipe sealer will help assure leak-free threaded

joints. Leaks in the suction line reduction in capacity.

11. Provide a pressure relief device in any part of a pump and piping system that can be valved

off and, thus, completely isolated. The rise in temperature causes the liquid to expand; if
there is no provision for pressure relief in the closed off section, there is a chance that the
pump or piping will rupture.

EMERGENCY POWER FUEL SYSTEMS

Model M200

Duplex Fuel Pump

INSTALLATION, OPERATION, AND MAINTENANCE

Содержание M200

Страница 1: ...om www earthsafe com Earthsafe Systems Inc Updated October 2019 The information contained herein is proprietary and is provided for the sole purpose of the owner s installation operation and maintenan...

Страница 2: ...carriers agent must verify the inspection and sign the description Immediately notify the delivering carrier of damage or loss This notification may be given either in person or by telephone Written...

Страница 3: ...lanning the Installation 8 Installation 10 Startup 11 Testing 12 Operation 13 Maintenance 13 Troubleshooting 14 Spare Parts 15 Warranty and Service 16 Appendix Viking Pump Manual 16 Table of Contents...

Страница 4: ...MUST BE FOLLOWED AND ADHERED TO AT ALL TIMES Symbol Legend Danger Failure to follow the indicated instruction may result in serious injury or death Warning In addition to possible serious injury or d...

Страница 5: ...s next to the pump suction and discharge connections to monitor pressures USE extreme caution when lifting the pump Suitable lifting devices should be used when appropriate DO NOT attempt to dismantle...

Страница 6: ...Set includes a motor starter panel or optional VFD drive with disconnect switch The motor starter drive includes current sensors for performance feedback to the duplex pump controller The Controller...

Страница 7: ...cated on pump inlet to protect pump from inlet piping debris Threaded drain cleanout port is provided 8 Outlet check valve Located on pump discharge to maintain pressure in pipeline and allow alternat...

Страница 8: ...r inspection maintenance and repair Pressure Relief Pressure Protection Viking pumps are positive displacement This means that when the pump is rotated liquid will be delivered to the discharge side o...

Страница 9: ...on of the piping Loops expansion joints or unsecured this does not mean unsupported runs should be used so the pump casing is not stressed by the piping 7 Strainer The pump inlet strainer will keep fo...

Страница 10: ...have loosed during shipment Tighten 4 bolt flanges by gradually tightening across the bolt pattern 6 Pressure test the pump set to 50 PSI or in accordance with project design requirements Correct any...

Страница 11: ...the following a Suction line air leaks b Suction line obstructions c Suction tube or foot valve in tank is not installed d Suction lift is too great or the suction piping is too small e Anti siphon or...

Страница 12: ...request input 14 Pump 1 Auto mode start and display 15 Pump 2 Auto mode start and display 16 Pump 1 Auto mode disable on leak 17 Pump 2 Auto mode disable on leak 18 Pump 1 Auto mode disable on estop 1...

Страница 13: ...l for details of motor starter operation Maintenance 1 Inspect for leaks at regular intervals weekly as a minimum 2 Operate pump manually to confirm prime at regular intervals monthly as a minimum 3 C...

Страница 14: ...uction Check and clean strainer Check foot valve at tank Check suction pipe size and vertical lift 5 Insufficient inlet suction Check for prime in suction piping Test inlet piping for leaks 6 Flutteri...

Страница 15: ...er liquid filled gauge MNPT bottom connection 2 Pump Parts Viking pump parts are referenced in the appendix 3 Motors Baldor motors are available from local distributers worldwide 4 Controllers Motor S...

Страница 16: ...of the warranty shall not apply to any equipment part or accessory which a has been improperly specified by buyer b has been improperly stored or handled prior to placing in service c has been damage...

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