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Introduction

Figure 1-6: Major Components Left Side

Sprinkler system

Scrapper

Propulsion motor

Engine

Throttle lever

Seat

Water tank

ROPS

Air Cleaner

Drum

Propulsion Pump

Steering joint

Diesel Engine

The machine is equipped with a water-cooled, straight three cylinder, and four-stroke diesel engine.

Electrical System

The machine has electronic control unit (ECU), relays, fuse, and switches.

Figure 1-7: Electric System

A Main ECU

Содержание CC1250

Страница 1: ...INSTRUCTION MANUAL Operating and Maintenance Vibratory rollers CC1250 4812106595_C EN June 2018 Engine Kubota D1703 Serial number 10100379PHE004781...

Страница 2: ...napac will not be held responsible for any damages caused by unauthorized modification of the machine and its associated equipment The manufacturer is not liable for damages caused by inappropriate us...

Страница 3: ...Parking Brake 7 Steering System 7 FOPS and ROPS 7 Roller Applications 7 Designated Applications 7 Non Designated Applications 7 Section 2 Safety First 2 1 General Information 9 Warnings and Cautions...

Страница 4: ...ditions For Stability 16 Grade Limitations 16 Fire Fighting 16 Roll Over Protective Structure ROPS 17 Battery Handling 17 Jump Starting 17 Section 4 Specifications 4 1 Weight and Dimensions 19 Diesel...

Страница 5: ...erator Areas 31 Check Engine Oil Level 32 Check Engine Coolant Level 32 Check the Fuel Level 33 Check Batteries 33 Verify the Controls 33 6 2 Before Starting the Engine 34 Seat Standard Adjustment 34...

Страница 6: ...neral Information 49 Lubrication Chart 50 Refill Capacities 50 7 4 Standard Torque Values 52 Head Markings 52 Recommended Torques 52 7 5 Maintenance as Required 54 Service as Required 54 Clean the Rol...

Страница 7: ...e information needed to Safely operate the CC 1250 roller while achieving optimum production Understand the operating principal of each system associated with the CC 1250 roller React effectively and...

Страница 8: ...necessary to facilitate fast and efficient response from our parts and service support operations Model Roller Serial Number Chassis VIN Number A Manual location Receiving the Roller The CC 1250 rolle...

Страница 9: ...er which provides information about manufacturer family model 3 Introduction check letter no coding production unit and serial number Figure 1 2 Location PIN A Manufacturer A Serial number B Family Mo...

Страница 10: ...ate provides model identification and other important data about the engine Refer to the engine operation and maintenance manual for further information on the identification information Have the foll...

Страница 11: ...rums To permit optimum performance on a wide range of applications and site requirements the roller is equipped with Diesel engine Electrical system Propulsion system transmission Brake system Seconda...

Страница 12: ...lever Seat D Water tank K ROPS E Air Cleaner L Drum F Propulsion Pump M Steering joint Diesel Engine The machine is equipped with a water cooled straight three cylinder and four stroke diesel engine E...

Страница 13: ...perform unauthorized modifications on the FOPS ROPSstructure Roller Applications The CC 1250 roller is built in accordance with international standards and recognized safety rules Nevertheless misuse...

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Страница 15: ...afety and fire protection standards must be observed Do not use the roller in need of adjustment or repair Mount and dismount the roller when it is stationary Use the intended grips and rails Always u...

Страница 16: ...ment Dynapac cannot be held responsible for any accidents incidents or damage to persons or property that are related to the use of modified equipment Personnel Protective Equipment Anyone working aro...

Страница 17: ...ll the gear controls are in neutral position Always inspect the motor before and after starting Check all the safety devices Report any defects immediately Listen for unusual noises Engage hydraulic c...

Страница 18: ...hibits tiny dents or bends on its cylinder The normal operating temperature of hydraulic oil is hot enough to cause serious burns Use precautions when working on any hot fluid lines or changing filter...

Страница 19: ...oper chock blocks in front and rear of the wheels of the transport vehicle when loading the equipment Position the equipment on the transport vehicle centered from side to side and use proper chock bl...

Страница 20: ...st Decal Message Location Warning Crush zone Quantity 2 Located on side of the hydraulic reservoir Warning Rotating engine components Quantity1 Located on rear left side of the hood Quantity1 Located...

Страница 21: ...e 10 C to 40 C 5 F 105 F Higher Ambient Temperatures For operation of the machine at higher ambient temperatures however maximum 50 C 122 F The diesel engine can be run at this temperature using norma...

Страница 22: ...0 C 5 F 105 F Operating Conditions For Stability Stability is affected by the orientation of the roller surface stability bearing strength and wind conditions calculated values at 100 efficiency Opera...

Страница 23: ...a quick charger for charging the battery This may shorten battery life Do not connect the negative cable to the negative terminal on the dead battery A spark can ignite the oxy hydrogen gas formed ar...

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Страница 25: ...igure 4 1 Dimensions Side View Table 4 1 Weight and Dimensions Side View Wheel base 1811 mm 71 3 in Length 2588 mm 101 89 in Height with ROPS 2649 mm 104 3 in Height without ROPS 1836 mm 72 3 in Thick...

Страница 26: ...View Machine width with ROPS 1447 mm 57 in Machine width without ROPS 1262 mm 49 7 in Turning radius outer 4100 mm 149 6 in Turning radius inner 2900 mm 114 2 in Drum width 1200 mm 47 2 in Diesel Engi...

Страница 27: ...1 4 gallons Water Working Capacity Table 4 5 Working Capacity Static linear load front 11 66 Kg cm Static linear load rear 13 3 Kg cm Amplitude 0 5 mm 0 01 in Vibration frequency 58 Hz Centrifugal fo...

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Страница 29: ...ontrol from the operator console located in front of operator seat under steering wheel The slim profile and quick opening side panels provide easy access for maintenance and service Figure 5 1 CC 125...

Страница 30: ...sition Engine is on run mode Charging circuit and lamp circuit are energized Start position In this position the engine cranks Make sure to allow the switch to on position until the engine is started...

Страница 31: ...r is regulated with the forward reverse lever The machine speed increases or decreases in proportion to the position of the lever Figure 5 6 FNR Lever A FNR lever Figure 5 8 Sprinkler Switch2 Press AU...

Страница 32: ...system is completely switched off In the lower position the vibration is switched on or off automatically through the forward reverse lever Figure 5 10 Vibration MAN AUTO Switch Figure 5 11 Vibration...

Страница 33: ...ating beacon lighting is generally used to warn the approaching machine of potential hazards such as machine that is stopped or moving slower than the rate of the traffic Direction Indicator Switch Th...

Страница 34: ...icator lamp If light does not illuminate when ignition is switched on illuminates after engine is started the battery is not charging Contact maintenance personnel if the lamp comes on during tramming...

Страница 35: ...amp The light illuminates when the parking brake is activated The fuel level gauge The fuel level gauge monitors the level of fuel in the fuel tanks of the roller The fuel gauge is shown in increments...

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Страница 37: ...y be a risk of overturning or when loading onto a transporter where there is a risk of overturning Always use a spotter General Checks General checks should be made for any wear and tear on the roller...

Страница 38: ...before removing the radiator cap Remove cap slowly to relieve pressure Avoid contact with steam or escaping fluid Removing the radiator cap on a hot radiator can cause scalding coolant to spray out a...

Страница 39: ...low the fuel tank to completely empty otherwise the entire fuel system will require bleeding 3 If the fuel level is low add clean filtered fuel 4 Fill tank with the correct grade of fuel Refer to Lubr...

Страница 40: ...ry Disconnecter A Battery disconnecter 3 Check for warnings on the controls 4 Start the engine from the operator position only 5 Avoid leaving the controls with the engine running Never leave the oper...

Страница 41: ...e sprinkler switch to the operating position and check that the system is functioning Interlock The roller is equipped with interlock The diesel engine switches off after 10 seconds if the operator ge...

Страница 42: ...ncy stop C Ignition switch B FNR lever D Throtlle lever 3 Make sure the emergency stop button is not activated 4 The FNR must be in neutral position 5 Parking brake switch must be in engaged condition...

Страница 43: ...nt drum is switched off Braking Normal Braking 1 Turn the vibration off by pressing the vibration control button on the forward reverse lever 2 Set the forward reverse control to the neutral position...

Страница 44: ...e parking brake button to activatethe parking brake Always activate the parking brake before leaving the machine Note If the machine must be parked on a sloping surface chock the drums with wedges to...

Страница 45: ...the upper end is visible in the hole on the upper steering joint bracket 5 Secure the bar with the lock pin Note Remember to refit the lock bar in its holder after operation Figure 6 9 Locking the ar...

Страница 46: ...stem or the disc brake in each drive motor must be disengaged mechanically before the roller can be towed The roller can roll free if drum is not blocked Note Chock the drum to prevent the roller from...

Страница 47: ...ahead position 4 Slightly tap the plunger inside using a mallet Figure 6 12 Plunger A Pluger 2 Screw off the brake tool and fit it back into its fixing holes 3 When machine is started propulsion pump...

Страница 48: ...moving the roller on public access roads obey all traffic regulations and make sure that proper clearance flags lights and warning signs including the slow moving vehicle emblem are properly displayed...

Страница 49: ...rmitted Distance The lashings permitted distance interval in meters 1 4 Double lashings LC at least 1 7 tonnes 1700 daN STF 300 kg 300daN Double L1 L2 Double L3 L4 0 6 3 0 0 1 3 0 The distance L1 abov...

Страница 50: ...nd free of accumulated dirt Long term Parking Observe the following when storing the roller for short periods of time Remove the battery batteries from the machine clean and charge once a month Cover...

Страница 51: ...g operational hints are observed Do not speed the engine when it is cold Always chock the drum if there is a possibility of uncontrolled movement Do not lubricate the roller while the engine is runnin...

Страница 52: ...pecified is necessary Note If the roller is operating under very severe conditions such as very dusty air the scheduled maintenance intervals should be reduced Table 7 1 Maintenance at Every 8 Hours o...

Страница 53: ...l Change See engine manual Fuel filter element Change See engine manual Outer air cleaner element Change Inner air cleaner element Change Pre fuel filter element Change V belt Change See engine manual...

Страница 54: ...e oil filter element Change See engine manual Engine oil Change See engine manual Fuel filter element Change See engine manual Outer air cleaner element Change Inner air cleaner element Change V belt...

Страница 55: ...ck points the oil levels are to be at the bottom edge of the check port All the grease fittings are SAE standard unless otherwise indicated Grease the non sealed fittings until the grease is seen extr...

Страница 56: ...Dynapac Gear oil 400 5L 1 3 gallons Refill Capacities The following fluid capacities are provided for the servicing personnel who must perform roller maintenance in the remote locations where complet...

Страница 57: ...ance Symbols Symbol Description Symbol Description Engine oil level Air filter Engine oil filter Battery Hydraulic reservoir level Sprinkler Hydraulic fluid filter Sprinkler water Drum oil level Recyc...

Страница 58: ...mmended tightening torques for the various size bolts used for the machine Proper torque specifications should be used at all times Recommended Torques This page lists the recommended tightening torqu...

Страница 59: ...commended Torques in N m M thread Size Metric coarse thread zinc treated Dacromet GEOMET 10 9 Oiled 10 9 Dry 12 9 Oiled 12 9 Dry M6 120 150 146 183 M8 28 36 34 43 M10 56 70 68 86 M12 98 124 117 147 M1...

Страница 60: ...snow ice or mud in these areas can cause to slip and fall Clean the boots of excess mud before getting in theroller Thoroughly wash all fittings caps plugs and the like with a nonflammable nontoxic cl...

Страница 61: ...cleaner when operated in extremely dusty environments Connections and Ducts Check air cleaner and ducts for leaks before every shift during every shift and after every shift Make sure all connections...

Страница 62: ...membrane Do not install elements that are unprotected This is a dust hazard Note Never attempt to clean a backup filter Change the backup filter whenever main filter replaced 4 Examine the new or new...

Страница 63: ...ye glasses 1 Change the engine oil after 200 hours of operation 2 Remove the oil filler cap and oil drain plug Drain the oil into a suitable container 3 Reinstall the drain plug and tighten Hose and C...

Страница 64: ...th battery fluid If contact occurs flush area immediately with water Battery fumes can ignite and explode Do not smoke when observing battery fluid level Note When disconnecting the battery always dis...

Страница 65: ...t Figure 7 6 Battery Location A Battery location 1 Screw off the lockable tank cap 2 Fill diesel fuel to the lower edge of the fil ler pipe Check fuel tanks and fuel lines for possible leaks Because o...

Страница 66: ...r cap Steam or fluid escaping from the radiator can burn Inhibitor contains alkali Avoid contact with skin and eyes Wear protective gloves and eye glases 1 Stand on the left side of the engine hood 2...

Страница 67: ...ie lightly against the drums Asphalt remnants can accumulate on thescraper and affect the contact force Clean as required 1 Loosen the screws to adjust the contact pressure of the scraper blade agains...

Страница 68: ...tenance 62 the water pump The sprinkler system should be drained if there is a risk of freezing Wear protective eye glases when working with compressed air Dismantle the blocked nozzle by hand Blow th...

Страница 69: ...nt specifications if level is too low Note Dirt in the hydraulic system will lead to premature component failure A clean contaminant free system is extremely important for the roller to function prope...

Страница 70: ...se nipples 3 Grease each nipple with five strokes of the hand operated grease gun Make sure that grease penetrates into the bearing If grease does not penetrate the bearings it may be necessary to rel...

Страница 71: ...ghly wash all fittings caps plugs and the like with a nonflammable nontoxic cleaning solution before servicing to prevent dirt from entering while performing the service Note Protect all electrical co...

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Страница 73: ......

Страница 74: ...www dynapac com Plot no 01 Gat no 163 168 Alandi Markal road Village Fulgaon Taluka Haveli Dist Pune 412216 India...

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