Dynamatic DCD-132 Скачать руководство пользователя страница 3

 

 

Please Observe the Following Safety Guidelines: 

 

Allow Installation and Service by Qualified Personnel Only 

Electrical rotating equipment and associated controls can be 

dangerous. Therefore, it is essential that only trained personnel 

be allowed to work with this equipment, under competent 

supervision. The danger is increased when the equipment is not 

handled, installed, maintained or used properly. This equipment 

must be installed, adjusted and serviced only by qualified 

personnel familiar with the construction and operation of the 

equipment and the hazards involved. Failure to observe this 

precaution could result in equipment damage, personal injury 

and/or death. 

Read Instructions and Warnings: 

These instructions should be read and clearly understood before 

working on the equipment. Become especially familiar with all 

safety instructions and procedures. Read and heed all danger, 

warning and caution notices contained in this manual and 

attached to the equipment and be sure to instruct others in their 

meaning and importance. 

Danger, High Voltage 

Disconnect Power before Servicing Equipment 

Various component parts and terminals of the drive equipment 

are at or above line voltage when AC power is connected to the 

input terminals. All ungrounded conductors of the AC power line 

must be disconnected before it is safe to touch any internal parts 

of this equipment. Some control equipment may contain 

capacitors that retain a hazardous electrical charge for a period 

after power is removed. After power is removed, wait at least two 

minutes to allow capacitors to discharge before touching any 

internal parts of the equipment. Failure  to  observe  these 

precautions could result in fatal injury. 

Precautions When Working on Live Circuits: 

Stand on an insulating mat. Make a habit of using only one hand. 

Make sure that there is another person nearby in case 

emergency assistance is required. 

Application of Equipment and Safety Devices: 

The adjustable speed drive and all components of the drive 

system, such as operator control devices, electrical power 

distribution equipment, the motor and mechanical power 

transmission equipment, must be properly selected and applied 

to assure a safe and reliable installation. Each individual 

installation has unique requirements for safety equipment such 

as emergency stop pushbuttons, pre-start alarms, motor and 

power disconnect devices and guards on mechanical power 

transmission apparatus. The party responsible for the overall 

design and operation of the facility must make sure that qualified 

personnel are employed to select and apply all components of 

the drive system including appropriate safety devices. 
Hazard of personal injury/death or equipment damage exists if 

the drive and/or the driven machine are operated above their 

rated speed due to maladjustment or electronic failure. Be sure 

to consider this factor in selecting gear ratios and safety devices. 

Always Wear Safety Glasses: 

Safety glasses should be worn by all personnel involved in 

installing or maintaining the equipment. This applies equally to 

all electrical and mechanical workers. Other safety clothing 

should be selected as appropriate to the task and work 

environment. 
© Copyright Drive Source International, Inc., 2002 

Handle with Care 

Handle the equipment carefully to avoid personal injury or 

damage to the unit. 

Provide Appropriate Guards Around Moving Parts: 

Before operating the equipment, make sure that appropriate 

guards and other safety devices are in place. Refer to OSHA 

rules and regulations, paragraph 1910.219 for guards on 

mechanical power transmission apparatus. 

Observe Requirements of the National Electric Code 

All wiring must be in accordance with the National Electrical 

Code (NEC) and/or other codes as required by the authority 

having jurisdiction. The electrical connections completed by the 

installer must conform to the instructions and diagrams supplied. 
National Electric Code Article 430-102 requires a disconnecting 

means for each motor and controller located in sight from the 

motor, controller and driven machinery locations or capable of 

being locked in the open position if not located in sight. This 

disconnecting means is not included with the drive equipment 

unless specifically ordered. 

Not for Use in Hazardous Locations: 

Unless specifically labeled as approved for such use, this 

equipment is not suitable for use in an explosive atmosphere or 

in a “Hazardous (Classified) Location” as defined in article 500 

of the National Electrical Code. 

Provide Adequate Ground Connections: 

For personnel safety and reliable equipment operation, firmly 

earth ground each piece of equipment as directed in this manual 

and shown on the connection diagrams provided. The ground 

conductor should be the same size as the incoming power wires 

or sized according to NEC table 250-95. A copper or aluminum 

conductor must be used. Grounded conduit connections are not 

adequate for use as equipment ground connections. 

Instruction Material and Drawings: 

In addition to this manual, data sheets, drawings, supplementary 

instruction sheets and errata sheets may be included in the 

package of instruction material that is furnished for each drive. 

Be sure to save each of these items for future reference. The 

drawings and data included in this manual are generally 

representative of the product line, but do not accurately include 

every detail pertaining to specific equipment provided for an 

individual customer order. Drawings and data sheets that are 

identified by PRO/Serial number as pertaining to a specific piece 

of equipment take precedence over this manual. 

Note: 

The 

information furnished may not cover changes made to the 

equipment after shipment. 

All data is subject to change 

without notice. 
Technical Assistance: 

It is best to request assistance through DSI/Dynamatic® Service 

Repair Department, 1-800/548-2169. 

Содержание DCD-132

Страница 1: ...ROUGH 160 EDDY CURRENT DRIVES INSTRUCTION MANUAL Revised 2021 DRIVE SOURCE INTERNATIONAL INC 7900 Durand Avenue bldg 3 Sturtevant WI USA 53177 Toll Free 800 548 2169 Phone 262 554 7977 Fax 262 554 7041 Email sales dynamatic com ...

Страница 2: ... Factory recommended test procedures included in the instruction manual should be followed Always disconnect electrical power before working on the unit REFER TO OSHA RULES AND REGULAT IONS PARAGRAPH 1910 219 FOR GUARDS ON MECHANICAL POWER TRANSMISSION APPARAT US Note Since Improvements are continually being made to available equipment the enclosed data is subject to change without notice All draw...

Страница 3: ...tronic failure Be sure to consider this factor in selecting gear ratios and safety devices Always Wear Safety Glasses Safety glasses should be worn by all personnel involved in installing or maintaining the equipment This applies equally to all electrical and mechanical workers Other safety clothing should be selected as appropriate to the task and work environment Copyright Drive Source Internati...

Страница 4: ...eparation 17 Unit Preparation 17 Sizing Sheaves and Sprockets Overhung Load 18 Installing Sheaves Sprocket or Couplings 18 Initial Mounting 19 Alignment 19 Direct Coupled Shafts 19 Parallel Connected Shafts 20 Belt Tension 20 Final Mounting 21 Lubrication 21 Shaft and Belt Guards 21 Electrical Wiring 21 Transformer Winding Applies to Models DCD 132 through DCD 225 ONLY 21 AC Motor Leads 22 Clutch ...

Страница 5: ...hooting 28 Dis Assembly Instructions 30 Assembly Instructions 31 Drive Feet Mounting Procedure 33 Section 7 34 Service Renewal Parts 34 Field Service 34 Repair Service 34 Return Instructions 34 Repair Instructions 34 Renewal Parts 34 ...

Страница 6: ...ment Check Figure 3 2 20 Angular Alignment Check Figure 3 3 20 Parallel Shaft Alignment Figure 3 4 21 Perpendicular Shaft Alignment Figure 3 5 21 Precision Tension Check Figure 3 6 22 Belt Modulus Factors Mf Table 3 4 22 Typical Wiring Connections Figure 3 7 23 Tach Generator Leads Table 3 5 23 Maintenance Check List Table 6 1 27 Typical Assembly Drawing of DCD Drive Figure 6 1 28 Recommended Grea...

Страница 7: ...ructions and procedures Heed any hazard labels on the equipment and be sure to instruct others in their meaning and importance The various types of labels used to alert personnel of hazards and their degree of hazard potential are as follows DANGER Used to call attention to an immediate hazard where failure to follow instructions could be fatal WARNING Identifies hazards having possibilities for i...

Страница 8: ... warranty failure occurs contact your local DSI Dynamatic sales office or the factory s Service Department directly for instructions on how to obtain the required repair All repair arrangements must be approved by DSI Dynamatic in advance of returning any products to the factory Note that freight charges both ways are your responsibility For additional information refer to Section 7 Service and Re...

Страница 9: ...e shaft to stop in a different position each time The bearing chambers of grease lubricated machines are packed with grease at assembly and should not require additional grease unless unusually severe environmental conditions exist Refer to Section 6 for grease specifications and procedure to follow if periodic greasing is necessary Consult the Service Department at the factory whenever a question...

Страница 10: ...dard motors by matching the torque ratings of the motors to the clutch ratings taking into consideration starting torque overload torque speed range and thermal limits The resulting motor and clutch combinations comprise the adjustable speed drive product line Standard horsepower and speed range selections specifications application engineering data and outline drawings can be found elsewhere in t...

Страница 11: ...e increases Similarly torque is increased by increasing field coil current This torque versus slip with various current relationships is shown in Figure 2 3 Because some slip must occur to produce the required torque no torque is produced at zero rpm For this reason maximum output speed is always less than motor speed Since the eddy current clutch is a torque transmitter it has no inherent speed s...

Страница 12: ...ameplate of each unit is stamped to show the minimum operating speed at full load The minimum speed can be reduced when the load is also reduced Tables found elsewhere in this section list the horsepower capacities and speed ranges of standard drives For other ratings consult the factory The formula shown below is used to calculate the minimum continuous operating speed for a given load torque and...

Страница 13: ...he two model types covered by this manual The two model types differ in speed range and torque capability as indicated by the rating tables listed on the following pages Both model types are equivalent in the following respects 1 Weights and dimensions when motors and output bearings are equivalent 2 Clutch coil data current and resistance for 45V coil 3 Overhung load capacity when furnished with ...

Страница 14: ...FC Motor Frame Size 3 1630 0 DCD 132030 4141 145TC 5 1500 0 DCD 132050 4141 145TC 5 3300 0 DCD 132050 4121 182TC 7 5 3300 50 DCD 132075 4121 184TC 7 5 1660 350 1680 50 DCD 132075 4141 DCD 160075 4141 213TC 213TC 10 3250 0 1580 0 DCD 132100 4121 DCD 160100 4141 215TC 215TC 15 3300 0 1550 340 DCD 160150 4121 DCD 160150 4141 254TC 254TC 20 3250 0 1615 145 DCD 160200 4121 DCD 160200 4141 256TC 256TC 2...

Страница 15: ... on right or left side Totally enclosed covers are available for several models Alternate flanges are available for basic and freestanding models see page 54 Weight is approximate and includes motor Dimension includes flange see page 54 DIMENSIONS ARE IN INCHES Model Hp Frame AC LE AA 2E 2F KK 3 182TC 8 8 13 65 75 DCD 132 5 7 5 184TC 213TC 8 8 10 25 14 50 15 00 75 1 00 10 215TC 10 25 16 25 1 00 7 ...

Страница 16: ...16 Alternate Flange Outline Dimensions Model C LA LF M N P T NW SS DCD 132 4 84 74 7 4 6 10 8 46 9 84 16 2 75 6 DCD 160 7 87 63 8 74 10 43 9 06 14 0 16 3 375 6 DIMENSIONS ARE IN INCHES ...

Страница 17: ...vertical model that is specifically designed for vertical mounting and operation Other models must be mounted horizontally unless certified drawings or other documentation furnished for equipment supplied for a specific customer order indicates that the equipment is designed for vertical mounting and operation Operation in ambient above 104ºF 40ºC requires the HP dissipation to be de rated 10 for ...

Страница 18: ... load ratings listed in Section 2 are for units with a standard length output shaft and either standard output ball bearing or optional standard output spherical roller bearing as indicated in the tables Units with an external brake have a longer shaft Separate overhung load rating tables are provided for units with a brake For non standard models contact DSI Dynamatic to obtain the overhung load ...

Страница 19: ...ignment Offset Alignment Check Figure 3 2 Note Dial indicators used for alignment must be non magnetic due to possible magnetism of the unit s shaft If possible rotate both shafts when required in procedure If one shaft cannot be turned alignment can still be checked by rotating the other shaft with indicator attached to it 1 Clamp base of indicator to hub of unit s shaft and position its indicato...

Страница 20: ...f the horizontal shaft as shown in the front view a line perpendicular to the vertical shaft at the center of its sheave must pass a distance Y below the center of the horizontal shaft Belt Tension Belt and chain drives are tensioned by sliding the unit sideways after loosening the hold down bolts It is very important to establish the proper tension which is one just above the point of slippage Be...

Страница 21: ...ting shafts couplings belts and chain devices Refer to OSHA rules and regulation paragraph 1910 219 for requirements covering guards on mechanical power transmission apparatus Be sure machine is safe to operate and all safety devices have been installed checked out and made operable CAUTION When designing belt and shaft guards remember that bearings must be lubricated periodically Grease fittings ...

Страница 22: ...tions furnished with the eddy current controller Tachometer Generator Leads The tachometer generator leads are connected to the same terminal block as the clutch and brake leads described above Three tachometer generator leads are brought out to the conduit box in a shielded insulated cable Two of these leads are connected to terminals G1 and G2 according to maximum output speed as shown in Table ...

Страница 23: ...ycle requires frequent overloads or frequent motor stops starts or reversals the application should be reviewed and specific limits determined Consult the factory Under normal speed control the controller is constantly regulating clutch coil current to maintain set speed Motor current and clutch coil excitation will vary in proportion to the amount of regulation required This is normal do not expe...

Страница 24: ...ation through the grille on clutch housing If the direction is not correct turn AC power OFF lock out the disconnect switch and reverse any two of the three incoming power leads then repeat the test to ensure proper rotation 5 Start the AC motor and observe its operation Listen for any abnormal noise or vibration Using a clamp on ammeter check motor current All three phases should be balanced If a...

Страница 25: ... Erratic speed control or abnormal response will usually affect the product being manufactured When the clutch does not seem to control the way it should the problem can be either electrical or mechanical When investigating check for loose belts loose setscrews overloading and other mechanical problems It is not always the fault of the controller Motor current should be monitored it can indicate m...

Страница 26: ...ictated by the environment of the unit The more severe dirty or hot the conditions are the more often these tasks must be performed Before doing any work turn AC power OFF and lock out disconnect switch Clean accumulated dust and dirt from the unit and immediate area Pay special attention to air intake areas under end bracket Dirt allowed to accumulate there can easily obstruct airflow or be drawn...

Страница 27: ...ed at the factory Recommended amounts of grease for the bearings are listed in Table 6 3 Any equivalent and compatible grease may be used Special greases may be specified at the time of order entry Consult your order papers if a special grease has been specified When lubrication is required use the following procedure to grease the bearings 1 Stop the motor and clutch and allow both to coast to a ...

Страница 28: ...rt 1 Lost power or phase blown fuse 2 Wiring loose incorrect grounded or shorted 3 Open or defective switch circuit breaker or motor starter 4 Open or defective overload or safety interlock 5 Defective start stop buttons or control circuit wiring 6 Motor winding grounded shorted or otherwise defective 7 Mechanical defect inside motor or clutch Motor does not run properly noisy erratic imbalanced c...

Страница 29: ...nd rotor 7 Bent shaft Unit overheats 1 Overload 2 Operating below minimum speed 3 Air passage blocked 4 Recirculating cooling air or ambient temperature 5 Brake not releasing Bearing overheats 1 Bearing failing 2 Excessive thrust or overhung load 3 Lack of excessive or wrong lubricant 4 Unit misaligned 5 Bent shaft Erratic operation 1 Controller malfunction check controller 2 Cyclic or shock loadi...

Страница 30: ...To separate the coil and tach wires cut the waxed string and carefully slide the rubber tube off If the tach is being replaced a string or small wire tied to the old tach wires before removing can be used to assist in pulling in the new wires Note Broken wires tach should be 220 ohms a bad tach will cause the drive to run at full speed when the controller is energized 6 Remove the tach cover plate...

Страница 31: ...Mount the front bearing retaining ring onto the shaft Insert the shaft assembly into the output assembly from the front side by pressing on the inner and outer front bearings while supporting the rear bearing 4 Mount the star tolerance ring and tach armature onto the shaft Feed the tach wires through the hole in the output assembly and slide the tach stator plate over the shaft and bolt to the out...

Страница 32: ...0HP 95012 02 STD COIL FOR 4 3HP 4 4HP 2 5HP 2 7 5HP 95013 03 HP COIL FOR 4 5HP 2 10HP 95013 04 HP COIL FOR 4 3HP 4 4HP 2 5HP 2 7 5HP 95002 02 95002 01 TORQUE TUBE ROTOR ASSY 4 POLE 95004 01 95004 02 BLADED POLE WHEEL STD 95004 01 95004 02 BLADED POLE WHEEL REDUCED 95002 02 95002 01 TORQUE TUBE ROTOR ASSY 2 POLE 95004 01 95004 02 BLADED POLE WHEEL REDUCED C W AXIAL BLADES 95002 02 95002 01 TORQUE T...

Страница 33: ...en bolts 5 Re check alignment and change shims as required 6 Push slotted shims under AC Motor mounting feet and moderately tighten the bolts Note The decision to mount bolt the motor feet should be based on the application dynamics i e vibration support It is not always necessary to mount the motor feet and is specifically motor size related Note When Drives are purchased with a base the base mus...

Страница 34: ...m Contact your local Sales Office for the form and return authorization Provide all the information requested on the form and return it with the equipment and your purchase order Those items not manufactured by DSI Dynamatic such as instruments meters and digital counters are repaired by the vendor Returning them to the factory will only delay the repair Contact the Repair Service Department at th...

Страница 35: ...DRIVE SOURCE INTERNATIONAL INC 7900 Durand Avenue Bldg 3 Sturtevant WI USA 53177 Toll Free 800 548 2169 Phone 262 554 7977 Fax 262 554 7041 Email sales dynamatic com IM 160000 2019 ...

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