Dynabrade DETACHABLE TANK SERIES Скачать руководство пользователя страница 28 | Manualshive

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OPERATION AND MAINTENANCE MANUAL

Explosion Proof / Dust Ignition Proof Vacuum Cleaner System

Pneumatically (Air) Operated

MODEL SS-IT EX CFE

FOR THE RECOVERY OF EXPLOSIVE DUSTS

AND COMBUSTIBLE METAL DUSTS

II 2 G/D c IIC T6 (85

o

C)

LCIE 03 ATEX 6310

Designed for use in Class I - Groups A, B; C and D, T6

and Class II - Groups E, F, G Hazardous Locations

as defined in the National Electric Code (NFPA 70)

READ ALL INSTRUCTIONS BEFORE OPERATING,

CLEANING OR SERVICING

IMPORTANT - SAVE THESE INSTRUCTIONS

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Содержание DETACHABLE TANK SERIES

Страница 1: ...DT DETACHABLE TANK SERIES FOR DRY RECOVERY ONLY File number 090716 Designed and Certified for use in Class I Group D T3C and Class II Groups E F G Hazardous Locations as defined in the National Electr...

Страница 2: ...3 0 PRE USAGE INSTRUCTIONS AND IMPORTANT SAFETY PRECAUTIONS 4 4 0 PRECAUTIONS FOR THE RECOVERY OF TOXIC NUISANCE DUST 5 5 0 GROUNDING INSTRUCTIONS 6 6 0 TESTING FOR GROUND CONTINUITY 7 7 0 OPERATING...

Страница 3: ...nt the conclusions of a full Process Hazard Analysis EXP1 xx yy explosion proof vacuum dust ignition proof vacuum cleaners are certified for use in Class I Group D T3C and Class II Groups E F G Hazard...

Страница 4: ...rticular a risk assessment shall be conducted by the user The following recommendations cannot in any case supplant the conclusions of a risk assessment For the recovery of explosive dusts and of meta...

Страница 5: ...ode and authority having jurisdiction before using Make sure that the electrical installation is compatible with the voltage stated on the nameplate b The explosion proof vacuum cleaner is supplied wi...

Страница 6: ...ters in place 4 0PRECAUTIONS FOR THE RECOVERY OF TOXIC NUISANCE DUST UDANGER U If the explosion proof vacuum cleaner is used to recover toxic or nuisance materials the following safety precautions mus...

Страница 7: ...al data sticker of the vacuum unit Test the electrical continuity of the vacuum cleaner prior to each use see section 6 testing for ground continuity UWARNING U This vacuum cleaner for hazardous locat...

Страница 8: ...st A reading of 10 ohms or less is satisfactory to ensure proper grounding and static dissipation b Disconnect the vacuum cleaner from the electrical outlet c Make sure that all the latches on the vac...

Страница 9: ...ponsibility to determine the type of protective clothing and respiratory equipment required UIMPORTANT U Carefully read and follow the instructions provided with the vacuum assisted sander or grinder...

Страница 10: ...e filter s gasket covers the entire circumference of the middle ring g Place the powerhead on the middle ring and fasten the latches h Connect a static dissipating air supply hose to the air inlet on...

Страница 11: ...acuum s performance If the static dissipating cloth filters are rinsed make sure that they completely dry before reinstalling them in the vacuum cleaner g Inspect the vacuum cleaner s electrical cable...

Страница 12: ...th and safety of the operator In the Controlled Environment Industry for the recovery of designated substances changing a filter is considered a low to moderate risk However a protective mask and glov...

Страница 13: ...rding to local governmental laws Conductive poly liners are available Place a poly liner around the now exposed HEPA ULPA filter Carefully remove the HEPA ULPA filter from the back plate Gently place...

Страница 14: ...HEPA filters a Turn off the vacuum cleaner and disconnect the power supply cable from the electrical power supply b Remove the three bolts that hold the HEPA filter housing and remove the HEPA filter...

Страница 15: ...SHEET 1 OF 13 DYNABRADE EXP1 20 DT MFS CSA DYNABRADE EXP1 20 DT MFS CSA FEBRUARY 2015 CLASS I GROUP D T3C CLASS II GROUPS E F G...

Страница 16: ...T 2 OF 13 DYNABRADE EXP1 20 DT MFS CSA DYNABRADE EXP1 20 DT MFS CSA FEBRUARY 2015 CLASS I GROUP D T3C CLASS II GROUPS E F G POWER HEAD 7 10 23 9 8 22 16 17 15 5 2 30 6 3 4 13 20 14 18 19 21 1 29 27 26...

Страница 17: ...7 62616 HEPA HOUSING EXTERNAL 1 8 62585 HEPA FILTER 1 9 62428 GASKET 1 10 62386 GASKET 1 11 62442 RIVET NUT 3 12 62352 BOLT 3 13 62380 GASKET 1 14 62378 LID 1 15 62382 GASKET 1 16 62372 ACORN HEX NUT...

Страница 18: ...DYNABRADE EXP1 20 DT MFS CSA DYNABRADE EXP1 20 DT MFS CSA FEBRUARY 2015 CLASS I GROUP D T3C CLASS II GROUPS E F G MIDDLE RING 23 20 18 22 14 OPT 15 OPT 21 17 16 8 9 7 6 10 3 1 11 4 12 24 13 19 5 25 3...

Страница 19: ...3 ELBOW 1 9 62457 SCREW 6 10 62399 SEAL WASHER 6 11 62441 HEX NUT 6 12 62669 MAIN FILTER 1 13 62664 WIRE CAGE 1 14 62482 PREFILTER OPT 15 62392 RING OPT 16 62459 STAR SHAPE KNOB 1 17 62628 WASHER 1 18...

Страница 20: ...SHEET 6 OF 13 DYNABRADE EXP1 20 DT MFS CSA DYNABRADE EXP1 20 DT MFS CSA FEBRUARY 2015 CLASS I GROUP D T3C CLASS II GROUPS E F G TANK 10 9 8 11 1 13 5 3 6 4 12 7 15 OPT 2 14 OPT 16...

Страница 21: ...TANK OPT 2 62514 RETAINING RING 2 3 62700 SPACER 2 4 62694 LIFTING HANDLE 1 5 62702 FLAT WASHER 2 6 62515 SPACER 2 7 62663 PIVOT 2 8 62389 BALL CASTER 4 9 62399 SEAL WASHER 16 10 62457 SCREW 16 11 624...

Страница 22: ...ET 8 OF 13 DYNABRADE EXP1 20 DT MFS CSA DYNABRADE EXP1 20 DT MFS CSA FEBRUARY 2015 CLASS I GROUP D T3C CLASS II GROUPS E F G CART 1 8 10 17 4 15 19 9 5 12 7 11 20 6 18 14 3 2 13 2 12 11 22 21 11 17 16...

Страница 23: ...62693 BUSHING 2 4 62476 WHEEL 2 5 62698 LEFT CAM BRACKET 1 6 62697 RIGHT CAM BRACKET 1 7 62509 PLUG 2 8 62695 RIGHT BRACKET 1 9 62696 LEFT BRACKET 1 10 62511 SCREW 4 11 62458 FLANGE NUT 13 12 62510 SC...

Страница 24: ...EET 10 OF 13 DYNABRADE EXP1 20 DT MFS CSA DYNABRADE EXP1 20 DT MFS CSA FEBRUARY 2015 CLASS I GROUP D T3C CLASS II GROUPS E F G CART CONNECTION 5 6 13 14 7 8 2 9 3 10 1 11 4 12 12 16 15 15 DETAIL 6 312...

Страница 25: ...PTION QTY 1 62458 FLANGE NUT 2 2 62596 90 DEGREE ELBOW 1 3 62723 BRACKET 1 4 62548 QUICK DISCONNECT FEMALE 2 5 62362 PRESSURE GAUGE 1 6 62598 REDUCER BUSHING 1 7 62365 BALL VALVE BRASS 1 8 62599 HEX N...

Страница 26: ...SHEET 12 OF 13 DYNABRDE EXP1 20 DT MFS CSA DYNABRDE EXP1 20 DT MFS CSA FEBRUARY 2015 CLASS I GROUP D T3C CLASS II GROUPS E F G ACCESSORIES...

Страница 27: ...PTION QTY 1 62732 WAND ASSEMBLY 1 2 62728 CONNECTOR 1 3 62737 CONICAL NOZZLE 1 4 62736 CONICAL NOZZLE ASMBLY 1 5 62733 CREVICE TOOL 1 6 62730 BRUSH 1 7 62573 UNIVERSAL TOOL 1 8 62591 MULTIMETER 1 9 62...

Страница 28: ...E FOR THE RECOVERY OF EXPLOSIVE DUSTS AND COMBUSTIBLE METAL DUSTS II 2 G D c IIC T6 85o C LCIE 03 ATEX 6310 Designed for use in Class I Groups A B C and D T6 and Class II Groups E F G Hazardous Locati...

Страница 29: ...OMBUSTIBLE DUST 7 3 0 COMPRESSED AIR REQUIREMENTS 8 4 0 SPECIAL CONDITION FOR SAFE USE IN REGARD TO THE HYDROGEN RELIEF VALVE OPTIONAL 9 5 0 PRE USAGE INSTRUCTIONS AND IMPORTANT SAFETY PRECAUTIONS 11...

Страница 30: ...zones 21 and 22 for Dust SS IT EX CFE vacuum cleaner is certified in conformance with Directive 94 9 EC for Group II and Category 2 and bear the following marking II 2 G D c IIC T6 85o C For this equ...

Страница 31: ...commendations cannot in any case supplant the conclusions of a risk assessment In Particular it is the user s responsibility to conduct a risk assessment in regard to the compatibility of the dusts re...

Страница 32: ...S IT EX CFE vacuum cleaner is designed for use in Class I Division 1 Groups A B C and D T6 which representative gases are Acetylene and Hydrogen Hazardous Locations where ignitable concentrations of f...

Страница 33: ...acuum cleaner can be used in Zone 21 classified areas in which an explosive atmosphere in the form of a cloud of combustible dust in air is likely to occur in normal operation occasionally SS IT EX CF...

Страница 34: ...risk assessment in regard to the compatibility of the dusts recovered and the flammable gases vapors or liquids and other combustible dusts present in the hazardous location 3 0 COMPRESSED AIR REQUIR...

Страница 35: ...osition with the help of the pressure spring IMPORTANT The hydrogen relief valve must be open when the vacuum is not in use WARNING Flammable gas caused by chemical reactions between the liquid presen...

Страница 36: ...which an explosive atmosphere consisting of a mixture with air or flammable substances in the form of gas vapour or mist is not likely to occur in normal operation but if it does occur will persist fo...

Страница 37: ...and use special static free materials Any static charge developed is dissipated to ground through the static dissipating grounded air supply hose included with the vacuum cleaner unit WARNING It is t...

Страница 38: ...the vacuum f Warning Do not pick up anything that is burning or smoking such as hot ashes cigarettes matches or live embers g Do not use without appropriate filters in place inside the vacuum cleaner...

Страница 39: ...econdary grounding reel is available as an option for this pneumatic explosion proof vacuum cleaner The grounding reel may be used to connect the pneumatic explosion proof vacuum cleaner to a secondar...

Страница 40: ...cleaner d Connect the static dissipating air supply hose 25 7 5 m or 50 15 m long to the compressed air inlet on the vacuum cleaner e Using an ohm meter test for the electrical continuity of the air s...

Страница 41: ...nd disconnecting compressed air lines When static air pressure is suddenly released it can cause the airline to whip a Shut off main air supply and open the ball valve on the vacuum cleaner to relieve...

Страница 42: ...Page 16 of 28 c Detach the recovery tank...

Страница 43: ...fle system WARNING Before use the inside of the interceptor the baffle system hoses and accessories should be clean and dry e Fill the interceptor with liquid The appropriate level is just below the i...

Страница 44: ...upon agitation use a de foaming agent Add the prescribed amount of de foaming agent into the recovery tank in order to prevent foam from entering the powerhead WARNING Do not add any foaming agent to...

Страница 45: ...Page 19 of 28 h Connect the suction hose to the air intake and close camlock s levers i Connect the accessory to the hose Respect instructions written on the accessory...

Страница 46: ...j Test the ground continuity between main air supply and end of air supply hose between air supply hose and accessory A reading of 10 ohms or less is satisfactory to ensure proper grounding and stati...

Страница 47: ...Page 21 of 28 k Open the main air supply and the ball valve on the vacuum cleaner The gage must show a minimum of 80 PSI...

Страница 48: ...NTENANCE AND CLEAN UP PROCEDURE a After operation shut off main air supply and open the ball valve on the vacuum cleaner s powerhead to relieve the pressure in the static dissipating air supply hose b...

Страница 49: ...aximum indicated level IMPORTANT In order to check the level of liquid the vacuum cleaner needs to be shut down d To operate drain valve lift the safety ring and turn the handle Optional drain hoses a...

Страница 50: ...ended periods of time An excessive accumulation of recovered materials can create a dust ignition hazard WARNING Keep the static dissipating air supply hose clean and dry This will help prevent blocka...

Страница 51: ...mended that it be replaced once a year WARNING Proper clothing and respiratory equipment are required when replacing the coalescing filter element IMPORTANT Use only original brand replacement coalesc...

Страница 52: ...d Remove the used coalescing filter element CFE and install a new coalescing filter element CFE e Re install the housing of the coalescing filter element CFE and secure the four screws f Dispose of t...

Страница 53: ...col for replacing the HEPA filter it is recommended that the HEPA filter be replaced once a year WARNING Proper clothing and respiratory equipment are required when replacing the HEPA filter IMPORTANT...

Страница 54: ...EPA filter housing d Remove the used HEPA filter and install a new HEPA filter e Re install the HEPA filter housing by securely fastening the three bolts that hold the HEPA filter housing in place f D...

Страница 55: ...ce drained the unit must be disconnected from its power source either from the electrical outlet or from the air compressor Disconnect the power head if applicable and all hoses from the top lid Open...

Страница 56: ...SHEET 1 OF 7 DYNABRADE IT 85L EX IMMERSION SEPARATOR DYNABRADE IMMERSION SEPARATOR MARCH 2015 NORTH AMERICA PARTS LIST ITEM PART NUMBER DESCRIPTION QTY 1 61457 IMMERSION SEPARATOR 1...

Страница 57: ...B SHEET 2 OF 7 DYNABRADE IT 85L EX IMMERSION SEPARATOR DYNABRADE IMMERSION SEPARATOR MARCH 2015 MIDDLE RING OPTIONAL 12 11 10 16 13 14 12 15 8 14 15 5 4 3 6 7 20 19 18 21 22 14 2 1 17 9 DETAIL B GLUE...

Страница 58: ...0 BOLT 6 6 62602 LOCK WASHER 6 7 62487 LOCKNUT 6 8 62555 LID ASSEMBLY 1 9 62758 HYDROGEN RELIEF VALVE OPT 10 62507 CYLINDER 1 11 62535 SPLASHGUARD 1 12 62721 GASKET HOLDER 2 13 62537 TUBE SEAL 1 14 62...

Страница 59: ...IL D DETAIL E C D E SHEET 4 OF 7 DYNABRADE IT 85L EX IMMERSION SEPARATOR DYNABRADE IMMERSION SEPARATOR MARCH 2015 TANK 2 10 1 18 9 3 22 21 20 4 30 26 17 23 16 6 5 7 5 6 27 28 29 30 8 25 24 19 13 11 14...

Страница 60: ...ET 1 11 62663 PIVOT 2 12 62722 SPACER 2 13 62760 FIBER FLAT WASHER 2 14 62710 LIFTING HANDLE 1 15 62465 LOCKNUT 2 16 62532 LOWER TUBE ASSEMBLY 1 17 62419 SCREW 3 18 62689 EDGE TRIM 1 19 62761 BALL BEA...

Страница 61: ...YNABRADE IT 85L EX IMMERSION SEPARATOR DYNABRADE IMMERSION SEPARATOR MARCH 2015 CART 11 12 14 15 1 3 8 13 25 24 10 4 6 26 27 9 28 22 2 22 23 5 7 25 30 30 36 22 35 25 38 25 38 11 16 16 16 18 17 17 18 3...

Страница 62: ...G 2 13 62602 LOCK WASHER 4 14 62477 WHEEL 2 15 62478 WHEEL 2 16 62531 HEX BOLT 12 17 62447 HEX NUT 12 18 62481 FLAT WASHER 12 19 62540 RUBBER BUMPER 2 20 62627 GASKET 2 21 62667 WAND SUPPORT 1 22 6243...

Страница 63: ...DYNABRADE SHEET 1 OF 1 IT 85L EX IMMERSION SEPARATOR IT 85L EX IMMERSION SEPARATOR OCTOBER 2014 25 73 59 39 41 04...

Страница 64: ...SHEET 1 OF 3 DYNABRADE CONNECTING KIT DYNABRADE CONNECTING KIT JANUARY 2015 UNIVERSAL PARTS LIST ITEM PART NUMBER DESCRIPTION QTY 1 61459 ELECTRIC IMMERSION SEPARATOR KIT MANIFOLD 1...

Страница 65: ...SHEET 2 OF 3 DYNABRADE CONNECTING KIT DYNABRADE CONNECTING KIT JANUARY 2015 UNIVERSAL 18 16 15 16 17 12 13 14 7 6 5 8 19 2 4 11 10 3 1 9 21 20...

Страница 66: ...62599 HEX NIPPLE 1 6 62365 BALL VALVE BRASS 1 7 62587 AIR SUPPLY HOSE 1 8 62548 QUICK DISCONNECT FEMALE 2 9 62699 SCREW 2 10 62481 FLAT WASHER 2 11 62458 FLANGE NUT 2 12 62576 CAMLOCK PART 1 13 62731...

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