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Dymax UVCS 2.0 Light-Curing Conveyor User Guide

Fusion Lamp Spare/Replacement Parts

Item

Part Number

D Bulb UV

36399

H Bulb

36441

V Bulb

38146

Fusion Lamp Filter Kit

36560

Fusion Irradiator Screen Kit

37010

Fusion Lamp/Power Supply

36402

Magnetron

38136

UVCS Conveyor Spare/ Replacement Parts

Item

Part Number

Blower, 230 VAC,

40147

Circuit Breaker, 115 VAC

39128

Conveyor Speed Potentiometer

40006

Curtain Assembly (2 Required)

39207

DC Motor Controller Resistor

40178

DC Motor Controller

40179

DC Motor Speed Indicator Sensor

39136

Exhaust Blower Speed Potentiometer

40149

Gear Motor, 90 VDC

43391

Hour Meter

35981

Mesh Belt

39134

Mesh Belt, Fine

39772

Pinch Guard, Conveyor Discharge

39119

Pinch Guard, Conveyor Inlet

39118

Red Lion Counter Timer 50020

39132

Red Lion 12V Power Supply

39133

Solid Acrylic Shield (2 Required)

39205

Speed Controller Knob

40143

UVCS 39 Mesh Belt

Содержание 39150

Страница 1: ...UVCS Version 2 0 and UVCS 39 User Guide For Use with Fusion Flood Lamps Instructions for Safe Use Setup and Operation Maintenance Ordering Spare Parts and Accessories ...

Страница 2: ... allow for 100 in line inspection and increase throughput System designs enable stand alone configuration or integration into your existing assembly line Please note that most dispensing and curing system applications are unique Dymax does not warrant the fitness of the product for the intended application Any warranty applicable to the product its application and use is strictly limited to that c...

Страница 3: ...ing and Setup 7 Unpacking and Inspecting Your Shipment 7 Parts Included in the UVCS Conveyor 8 Lamp Installation and System Interconnect 8 Fusion Series Lamps 8 Conveyor Operation 12 Setting Adjustments 13 Adjusting Conveyor Blower Speed 13 Maintenance 14 Belt Tracking Adjustment 14 Conveyor Belt Replacement 14 Troubleshooting 17 Spare Parts and Accessories 17 Conveyor Accessories 17 Fusion Lamp S...

Страница 4: ...ormation on www dymax com Dymax adhesive Product Data Sheets PDS on our website Material Safety Data Sheets SDS provided with shipments of Dymax adhesives Safety WARNING If you use a Dymax light curing conveyor without first reading and understanding the information in this user guide injury can result from exposure to high intensity light To reduce the risk of injury read and ensure you understan...

Страница 5: ...light exposure in the workplace the American Conference of Governmental Industrial Hygienists ACGIH does recommend Threshold Limit Values TLVs for ultraviolet light The strictest interpretation of the TLV over the UVA range for workers eyes and skin allows continuous exposure up to 1 mW cm2 intensity Unless you are placing bare hands into the curing area it is unusual to exceed these limits To put...

Страница 6: ...Surfaces exposed to high intensity curing lights may rise in temperature The intensity distance exposure time cooling fans and composition of the surface can all affect the rise in surface temperature In some cases exposed surfaces can reach temperatures capable of producing a burn or causing damage to a substrate In these cases care must be taken to ensure either a more moderate surface temperatu...

Страница 7: ... light curable adhesives coatings and inks They have extensive use in a variety of applications such as bonding potting sealing and encapsulating These light sources offer exceptional versatility and expandability to accommodate most process demands A large number of accessories are available for the base Conveyor These items address safety as well as functional flexibility which is depicted and d...

Страница 8: ...citor Jumpers in the Power Supplies See the Fusion Lamp Operators Manual included with your Conveyor System for specific instructions Power Cord Fusion D Bulb PN 36399 is standard H Bulbs PN 36441 and V Bulbs PN 38146 are available upon request UV Goggles Two Pairs Dymax UVCS Conveyor System User Guide Lamp Installation and System Interconnect Fusion Series Lamps NOTE Refer to the Fusion Lamp oper...

Страница 9: ...operated 6 Mount the Irradiator s into the Conveyor s Lamp Support Figure 5 Take particular care not to damage the Protective Screen covering the Bulb end of the Irradiators Figure 5 Conveyor with Lamp s Installed 7 Locate the RF Detector Mounting Bracket on the opening provided in the Lamp Basket Assembly Figure 7 The RF Detector senses microwave leakage through the Rubber Window in the wall of t...

Страница 10: ...rovided with each Power Supply Figure 9 The Power Supplies may be configured for either 50 or 60 HZ operation and for 208 220 230 or 240 Volt operation Changing between 50 and 60 HZ operation requires repositioning of two Capacitor Jumpers in each Power Supply The Power Supply s shipping box is labeled with the voltage and frequency set at the factory Detailed Power Supply setup instructions are p...

Страница 11: ...Jumper Plug in J 105A of the Slave Power Supply 13 Connect the other end of the Irradiator Cable to the J 103 and J 104 Receptacles of the Power Supply ies Connect the Power Cord to the back of the Power Supply and to a 208 240 Volt Power Source 14 Plug in the Conveyor and turn it on When the Conveyor is operating and the Belt is in motion turn the Power Supply on by closing the Breakers on both o...

Страница 12: ...ed and Lamp height have been properly set the Conveyor is ready for operation 7 When the Conveyor is operating and the Belt is in motion turn the Power Supply on by closing the Breaker s on both of the Power Supply s Front Panels 8 Turn the Irradiators on by pressing the Lamp On Button of the Master Power Supply Figure 11 Both the Master and the Slave Power Supplies will go through a warm up cycle...

Страница 13: ...l system testing for the Conveyor model ordered If adjustment is required remove the Access Panel from the front of the Exhaust Blower Housing Figure 14 unlock the Speed Control Knob Figure 15 adjust the Exhaust Blower speed setting and relock the Speed Control Knob The range of the Exhaust Blower Speed Control Knob is 0 0 to 0 85 turns Table 1 shows the approximate settings for Exhaust Blower spe...

Страница 14: ...Replacement 1 Remove the Pinch Guard from the motor side of the Conveyor by removing the two M4x8 Screws Figure 17 on the front side of the Conveyor and the M4x25 Screw Figure 18 from the motor drive side of the Conveyor 2 Remove the Pinch Guard from the input side of the Conveyor by removing the three M4x8 Screws Figure 19 from both sides Figure 17 Two M4x8 Screws Figure 18 M4x25 Screw Figure 19 ...

Страница 15: ...imum tightening is necessary 9 Start the Conveyor and adjust the Belt Tensioning Knobs Figure 16 until the Belt runs in the center of the loading end of the Conveyor There should be enough tension on the Belt so that the Belt does not slip on the rollers but loose enough so that it can be stopped by moderate hand pressure when the Conveyor is running If stopping the Belt stalls the Conveyor Motor ...

Страница 16: ...ser Guide 12 Verify that there is proper clearance between the Belt s seam and the Pinch Guard Figure 24 If the Pinch Guard is too close to the Belt contact Dymax for a replacement Pinch Guard Figure 24 Verify Pinch Guard Left Side Right Side ...

Страница 17: ... and continue operation Tension too low on Belt Power Switch will light and Motor will turn but the Belt does not move Verify the operation of the Drive Shaft and Drive Rollers Use the Tracking Adjustment Knobs to increase the tension on the Belt Both Knobs will have to be turned the same amount to not affect the alignment Belt tracks to one side Belt Adjustment Knobs are out of position Visually ...

Страница 18: ...ircuit Breaker 115 VAC 39128 Conveyor Speed Potentiometer 40006 Curtain Assembly 2 Required 39207 DC Motor Controller Resistor 40178 DC Motor Controller 40179 DC Motor Speed Indicator Sensor 39136 Exhaust Blower Speed Potentiometer 40149 Gear Motor 90 VDC 43391 Hour Meter 35981 Mesh Belt 39134 Mesh Belt Fine 39772 Pinch Guard Conveyor Discharge 39119 Pinch Guard Conveyor Inlet 39118 Red Lion Count...

Страница 19: ...Drive Direct Belt Speed 1 0 32 0 ft min 0 3 9 7 m min Belt Speed Display Red LED 1 decimal place Lamp Focus Adjustment 2 1 4 5 53 3 mm 114 mm Maximum Part Height 4 5 114 mm Exhaust System 1 integral centrifugal blower The UVCS Series Conveyor has a 12 belt width A single Fusion Lamp will utilize the center 6 of the Belt while the Dual Fusion Lamp configuration could span the full 12 width Larger p...

Страница 20: ...0 HZ AC Current Values Start Run Current Total Conveyor 2 4A 1 2A rms Fan 1 0A rms Motor Control 200 mA rms Lamp Power Supply Input Voltage 200 240 VAC Fusion Lamp systems Fusion Lamp Current Values and AC Current Requirements for Conveyor AC Current at 115VAC N A AC Current at 230VAC 15A Each Lamp Max of 2 Lamps Conveyor and Lamps Total Input Current UVCS F 1 230 16 2A UVCS F 2 230 UVCS39 31 2A R...

Страница 21: ...it area and measured in Lx lux or Lumen cm2 Ozone oxidizing agent O3 produced by the action of Ultraviolet radiant energy below 185 nm or electrical corona discharge of oxygen on air Ultraviolet UV The invisible region of the spectrum just beyond the violet end of the visible region Wavelength ranges in general from 1 0 to 400 nm Dymax lamps bulbs do not radiate energy in deep Ultraviolet there ar...

Страница 22: ...e of equipment may void your warranty benefits The use of aftermarket replacement parts not supplied or approved by Dymax Corporation will void any effective warranties and may result in damage to the equipment IMPORTANT NOTE DYMAX CORPORATION RESERVES THE RIGHT TO INVALIDATE ANY WARRANTIES EXPRESSED OR IMPLIED DUE TO ANY REPAIRS PERFORMED OR ATTEMPTED ON DYMAX EQUIPMENT WITHOUT WRITTEN AUTHORIZAT...

Страница 23: ... Terms 21 Dimensions 19 Electrical Specifications 20 Help 4 Installation 8 Maintenance 14 Operation 12 Optional Equipment 17 Parts List 8 Product Overview 7 Safety 4 Safety of UV Light Bright Visible Light 6 High Temperature Surfaces 6 Ozone 6 UV Exposure 5 Spare Parts and Accessories 17 Specifications 19 Support 4 System Interconnect 8 Troubleshooting 17 Unpacking 7 UV Exposure 5 UV Light Shieldi...

Страница 24: ...formance testing and evaluation by offering equipment trial rental and leasing programs to assist in such testing and evaluations PN40480 MAN023 8 6 2019 Dymax Corporation 1 860 482 1010 info dymax com www dymax com Dymax Oligomers Coatings 1 860 626 7006 info_oc dymax com www dymax oc com Dymax Asia H K Limited 852 2460 7038 dymaxasia dymax com www dymax com cn Dymax Europe GmbH 49 611 962 7900 i...

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