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CONTROLLER

CONNECTOR
(FEMALE)

PLUG

BLACK WIRE

WHITE WIRE

MOTOR

RED WIRE

BLACK  WIRE

A1

SPD

A2

N/L2

AC  SWITCH

WHITE 

WIR

3

00mm

BLACK 

WIRE 10

0mm

2 pin

COMPUTER  CABLE  (LOWER)

SENSOR W/WIRE

JP4

AC/L1

BLACK 

WIRE 300

mm

MOTOR

COMPUTER CABLE (MI

DDLE)

COM

PU

T

ER CABLE (UPPER)

12 PIN  700mm

12 PIN 1200 mm

12 PIN 1200mm

INCLINE

UP

DN

3 P

IN INCLINE COMPUTER CAB

LE

WHITE WIRE

BLACK WIRE

RED 

WIRE

EVL_COM

J4

FRAME BASE

BLACK WIRE 1100mm

12

1

7

11

10

9

8

4
5
6

2
3

JK1

Pink

VR3

Black

S/W

Purple
Gray
White

Blue

Light blue

Green

Orange
Yellow

Brown
Red

GNP

SPD

SPD

VR1
VR2

DOWN

FAST

VCC

SLOW

UP

GROUND WIRE

GROUND WIRE

10CM Green 

Wir

e(Green with yello

w)

BREAKER

1611600

Содержание 1611600

Страница 1: ...1 16 61 11 16 60 00 0 1 16 61 11 18 80 00 0 T Tr re ea ad dm mi il ll l S Se er rv vi ic ce e M Ma an nu ua al l ...

Страница 2: ...WARNING ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT ...

Страница 3: ...600 1611800 Treadmill components 4 B GENERAL INFORMATION 5 1 Console 5 2 Main controller 5 3 Treadmill motor 5 4 INCLINE MOTOR 5 Operation 7 A WINDOW DISPLAY MODE 7 1 OFF Mode 7 2 READY Mode 7 3 sleep mode 7 4 run Mode 7 B FUNCTION 8 1 SPEED 8 2 TIME 8 3 DISTANCE 8 4 CALORIES 9 5 PULSE 9 6 LAPS 9 7 SCAN 9 C FUNCTION BUTTON IN MAIN MODE 10 1 READY MODE 10 2 SLEEP MODE 11 3 RUN MODE 11 D CALIBRATION...

Страница 4: ... on nt te en nt ts s 2 2 1 General 14 2 Troubleshooting Matrix 15 Diagrams and Schematics 20 APPENDIX A 26 1 TREADBELT ADJUSTMENT 26 APPENDIX B 28 1 TREADMILL LUBRICATION 28 APPENDIX C 29 1 RESET SWITCH RESETTING 29 APPENDIX D 30 1 FUSE REPLACEMENT 30 APPENDIX E 31 1 SPEED SENSOR ADJUSTMENT 31 2 SERVICE QUESTIONS 31 ...

Страница 5: ...Layout 20 Figure 3 Mechanical Layout 21 Figure 4 Main Controller information voltages 22 Figure 5 Function JK1 connector on Main Controller 22 Figure 6 Wiring Diagram 24 Figure 7 Schematic Diagram 25 Figure 8 If Treadbelt slips 26 Figure 9 If tread belt shifts too far to the Right 26 Figure 10 If tread belt shifts too far to the Left 27 Figure 11 Resetting Reset switch 29 Figure 12 Fuse replacemen...

Страница 6: ... key that fits in the Console to activate all functions b Console Interface that controls all functions of the treadmill c Main controller A circuit board that incorporates the DC power supply and takes input from the console and sends out appropriate voltages that control the treadmill functions d Treadmill motor A variable speed reversing 0 90 volt D C motor that powers the main running belt e I...

Страница 7: ... and green c If there is DC voltage on the Red wire M the treadmill motor will turn clockwise d If there is DC voltage on the Black wire M the treadmill motor will turn counterclockwise e The higher the voltage the faster the motor turns f The green wire is ground 4 INCLINE MOTOR a Reversing 110 volt AC motor b Have four wires red black white and green c Has one 3 pins cable ofposition sensor d If...

Страница 8: ...S Se er rv vi ic ce e M Ma an nu ua al l D De es sc cr ri ip pt ti io on n D De es sc cr ri ip pt ti io on n 6 6 Figure 1 Operational Flowchart ...

Страница 9: ...lays total accumulated working time b Incline will be calibrated to zero automatically c TIME DISTANCE and CALORIES Values will all be saved when RUN Mode enters READY Mode d In READY Mode if user doesn t press any button for 30 minutes it will automatically turn off blank out 3 SLEEP MODE a In SLEEP Mode if START button is pressed then the treadmill enters READY Mode 4 RUN MODE a In RUN Mode pres...

Страница 10: ... sets the time then timer is COUNT DOWN b DISPLAY range is 0 00 to 99 99 c WORK range is 0 00 to 99 59 d COUNT DOWN setup range is 10 00 to 99 59 e When TIME is set the count will go to zero f In RUN Mode press START button to save value of time and enter RUN Mode again that value will continue count up time 3 DISTANCE a In RUN Mode DISTANCE preset is COUNT UP b DISPLAY range is 0 0 to 99 99 c WOR...

Страница 11: ...e will continue count up time 5 PULSE a In RUN Mode DISPLAY range is 0 to 999 b WORK range is 40 to 240 c If the treadmill doesn t have a signal for 8 seconds then value will become P 6 LAPS a Display your current laps One lap means 0 4Mile 7 SCAN a Press top display button to choose any profiles track speed and incline in dots matrix window Press low displaybutton to choose your exercise paramete...

Страница 12: ...am value in PROGRAM c STOP button If the Stop button is held down for more than 3 seconds the console will reset d ENTER button Press ENTER button to setup any parameter in any PROGRAM e FAST button If user doesn t enter a setting then this button is non functional f SLOW button If user doesn t enter a setting then this button is non functional g UP button Press UP button to increase your incline ...

Страница 13: ...ode c When press the Stop button once pause is executed If press STOP button second time the program will end and a workout summarywill be displayed If press Stop button a third time the console will return to the idle mode start up screen If the Stop button is held down for more than 3 seconds the console will reset d DISPLAY button press DISPLAY button to select displaying mode and the LED will ...

Страница 14: ...ed continuously then speed decreases to MIN SPEED quickly h UP button Press the button to increase your incline and each increase is 1 level If button is pressed continuously then incline increases to Max level quickly i DOWN button Press the button to decrease your incline and each decrease is 1 level If button is pressed continuously then incline decreases to MIN level quickly j ENTER button Non...

Страница 15: ... Dot Matrix will display ADJUST WHEEL SIZE THEN PRESS ENTER then adjust the value from 1 0 to 4 00 f Set Min speed Press ENTER button to set the minimum speed that will display the value 0 5 in the DISTANCE window Dot Matrix will display ADJUST MIN SPEED THEN PRESS ENTER g Set Max speed Press ENTER button to set the high speed that will display the value 12 in DISTANCE window Dot Matrix will displ...

Страница 16: ...OOTING WARNING ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT 1 GENERAL a Do a visual check ofall wiring and connections looking for chafed wires or lose connections b Make sure anywiring is safelypositioned and or secured awayfrom moving parts c If you find a fuse blown on a circuit board replace the circuit board ...

Страница 17: ...ord into unit 3 Check the voltage of outlet 4 Replace power cord 5 Replace power cord 6 Check the wire if came away connect it again 7 Press the small red button to come back original status 8 Replace breaker 9 Replace A C switch After turning on power treadmill has sound of blowing 1 Power cord plug in wrong position varistor was broken on controller 1 Check the voltage of power is 120V 2 Replace...

Страница 18: ...and connector if it was broken Treadmill stops or shuts off by itself 1 House breaker tripped 2 Treadmill breaker tripped 3 Treadmill controller fuse was broken 1 Reset it 2 Reset treadmill breaker 3 Replace fuse After removing safe key treadmill can t stop 1 Reed switch of console was broken 1 Replace reed switch or console Seven segment displays have problem that would be not bright incomplete o...

Страница 19: ...was broken 5 Console was broken 1 Adjust the distance to 5mm between speed sensor cable and magnet 2 Replace sensor cable 3 Plug the cable again on controller 4 connector and console Gray and purplewires got damage replace the wires 5 Replace console The windows display is not 0 5 to 12 0 M h 1 Monitor is not calibrated 1 Calibrate the monitor The speed of running doesn t match with console displa...

Страница 20: ...ll 1 Drive belt is breaking in 1 Vacuum under treadmill periodically Noise under motor cover 1 Worn brushes or bearings on motor 2 Front roller bearings are defective 3 Drive belt is misadjusted too tight or too loose 1 Replace motor 2 Replace front roller 3 Adjust motor position Noise in the rear of the treadmill 1 Rear roller bearings are defective 2 Rear roller misaligned 1 Replace rear roller ...

Страница 21: ... Position sensor value of incline motor is wrong 1 Turn off the AC switch and turn on power again 2 Calibrate the console 3 Replace the incline motor INCLINE window displays E1 1 Over speed Error 1 Calibrate the console INCLINE window displays E2 1 Runaway Belt Error 1 Calibrate the console INCLINE window displays E7 1 Speed Stall Error 1 Calibrate the console INCLINE window displays E17 1 Stuck k...

Страница 22: ... M Ma an nu ua al l D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 20 0 DIAGRAMS AND SCHEMATICS 1611600 1611800 Figure 2 Console Layout ...

Страница 23: ...r rv vi ic ce e M Ma an nu ua al l D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 21 1 Figure 3 Mechanical Layout 1611600 ...

Страница 24: ...D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 22 2 1611800 Figure 4 Main Controller information voltages Figure 5 Function JK1 connector on Main Controller ...

Страница 25: ...IRE 100mm 2 pin COMPUTER CABLE LOWER SENSOR W WIRE JP4 AC L1 BLACK WIRE 300mm MOTOR COMPUTER CABLE MIDDLE COMPUTER CABLE UPPER 12 PIN 700mm 12 PIN 1200 mm 12 PIN 1200mm INCLINE UP DN 3 PIN INCLINE COMPUTER CABLE WHITE WIRE BLACK WIRE RED WIRE EVL_COM J4 FRAME BASE BLACK WIRE 1100mm 12 1 7 11 10 9 8 4 5 6 2 3 JK1 Pink VR3 Black S W Purple Gray White Blue Light blue Green Orange Yellow Brown Red GNP...

Страница 26: ...MPUTER CABLE LOWER SENSOR W WIRE JP4 AC L1 BLACK WIRE 300mm MOTOR COMPUTER CABLE MIDDLE COMPUTER CABLE UPPER 12 PIN 700mm 12 PIN 1200 mm INCLINE UP DN 3 PIN INCLINE COMPUTER CABLE WHITE WIRE BLACK WIRE RED WIRE EVL_COM J4 FRAME BASE BLACK WIRE 1100mm 12 1 7 11 10 9 8 4 5 6 2 3 JK1 Pink VR3 Black S W Purple Gray White Blue Light blue Green Orange Yellow Brown Red GNP SPD SPD VR1 VR2 DOWN FAST VCC S...

Страница 27: ...vi ic ce e M Ma an nu ua al l D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 25 5 Awaiting from DCI Figure 7 Schematic Diagram ...

Страница 28: ...t slips The treadbelt is too loose Tighten both rear roller adjusting bolts 1 4 turn clockwise using allen wrench 1 4 TURN Figure 9 If tread belt shifts too far to the Right a Set the treadmill speed to 3 5 mph 5 6 km b Tighten the right adjusting bolt a 1 4 turn clockwise using allen wrench c Wait 15 seconds if no change turn the left adjusting bolt a 1 4 turn counter clockwise using allen wrench...

Страница 29: ... 5 6 km b Tighten the left adjusting bolt a 1 4 turn clockwise using allen wrench c Wait 15 seconds if no change turn the right adjusting bolt a 1 4 turn counter clockwise using allen wrench e Repeat steps b and c until belt is centered IMPORTANT DO NOT OVERTIGHTEN TREADBELT If treadbelt is overtightened edges of treadbelt will begin to curl CAUTION DO NOT ALLOW ANYONE TO WALK ON TREADBELT WHILE Y...

Страница 30: ...required If the surface is dry to the touch apply one packet of lubricant HOW TO APPLY LUBRICANT 1 Lift one side of treadbelt 2 Pour one half of the lubricant bottle under the center of the treadbelt on the top surface of the treadboard 3 Walk on the treadmill at a slow speed for 3 to 5 minutes to evenly distribute lubricant NOTE DO NOT over lubricate treadboard Any excess lubricant that comes out...

Страница 31: ...C C 2 29 9 APPENDIX C Figure 11 Resetting Reset switch 1 RESET SWITCH RESETTING a If the red button ofreset switch is tripped it will protrude out from the face ofthe switch b Press in the red button of the switch c If the red button of reset switch is not tripped that means normal Tripped Normal ...

Страница 32: ... Fuse replacement 1 FUSE REPLACEMENT If your treadmill loses power or will not start check the fuse located on the motor controller DANGER Turn the power switch off and unplug the treadmill to reduce the risk of an electric shock Remove the motor cover Remove and replace the fuse on the motor controller Replace the motor cover ...

Страница 33: ... sensor and magnet may be misaligned Follow these steps to check and realign Remove the motor cover Check the spacing and alignment between the magnet on the right side of the front roller and the speed sensor on the frame The spacing must be 1 8 Loosened screw and slide speed sensor in or out of clamp Retighten screw Replace the motor cover 2 SERVICE QUESTIONS Contact Maurice Pincoffs 1 888 707 1...

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