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Page 9

Stage Two

Basics of The Wall and Door Panel Assembly 

Wall, Door and Solid Panels have factory installed Panel Frames on each unit.  You will be slipping the Panel 
Frames of the Panels together and fastening them with screws to build the walls of the room.  (Sliding Glass 
Door Frames and Panel Frames are assembled at the job site.)  Instructions for Sliding Doors are in a seperate 
instruction.

Occasionally these instructions will make references to your Right or Left.  It is important that you remember 
these are based on your being outside facing the room. 
Please observe that the Panel Frames have one side or “leg” that has an inset while the other leg is fl at.  The 
Panel Frame leg with the inset will always be on your Right.  The inset will slide behind the fl at Panel Frame 
Leg of the adjacent panel.  
  

Helpful Hint: Your layout sheet provides the measurements of each wall Panel.  Before beginning 
installation of Wall Panels, take a few moments to mark location of the panel joints on the fl oor next to 
the Floor Channel.  This is an easy guide to make sure the wall is not “growing” or “shrinking” as you 
proceed with the installation.  The Solid Panels in each wall are there to provide the fl exibility to correct 
any wall growing or shrinking beyond acceptable limits.  

 

Installation of Wall Panels

These instructions are written on the basis of starting the installation with the Right Wall.  You may start with 
the Left Wall of the room.  However, this could cause confusion because the Left and Right references in these 
instructions are based on starting with the Right Wall.   

Also, the room is designed to be installed working to a swinging door or a corner, depending on the placement 
and type of Wall and Door Panels.  This “Keystone” concept results in a room that is solidly locked together 
when completed.

For most installations you would (1) start at the home and work to the front corner, (2) work across the front 
wall to the other corner.  (3) Continue from the corner installing the other side wall to a swinging door. (4) 
Then move to the home and work back to the door.  With a swinging door as the last panel you install, it 
provides the fl exibility to complete the last wall of the room.

Another option is: (3) Move to the home and install the other side wall to the corner.  (4) Slide the Corner 
Joiner into position by inserting into Panel Frames about one-half or two-thirds of the way up the wall and 
then sliding it down-and-in to its fi nal position.

Содержание Deluxe Three -Season Sunroom

Страница 1: ...WITHOUT NOTICE Check the material received Match your shipment with the Bill of Materials If there is a shortage or wrong material call Dealer Service immediately Safety is important Wear Safety Glass...

Страница 2: ...Driver Bits with Magnetic Head 1 4 5 16 7 16 Drill Bits 13 64 1 4 Masonry Page 1 Fasteners Fastener Description 1 4 20 X 1 1 2 Bolt Locking Nut 12 X 2 Sloted Hex Head Screw 10 X 1 Hex Head Screw 12 X...

Страница 3: ...Floor Channel Corner Joiner Wall Channel Wall Channel Trim Angle 1 X 1 Corner Brace Gable End Attach Angle 1 1 2 X 1 1 4 X 1 16 Side Wall Stiffener Angle 1 1 2 X 1 1 4 X 1 8 Panel Frame Universal Spac...

Страница 4: ...Page 3 Room Assembly...

Страница 5: ...of the Side Floor Channels Length of the Side Walls is from the back of the Wall Channel to the front of the Floor Channel The measurements in your Project Planner are these outside measurements If y...

Страница 6: ...mportant to use the 3 x 4 x 5 triangle method again to be sure your Left Side Wall is at a right angle to the home 3 Measure distance between front corners It must be the same dimension as in your Pro...

Страница 7: ...miter the Floor Channel sections Note If you are installing a room that Does Not have a solid panel at the home wall see page 12 Place Right Side Floor Channel sections on deck with outside of the Flo...

Страница 8: ...g Shields and Fasten with 10 x 1 screws Page 7 All reasonable efforts must be made to make all the Floor Channel level Caution The mitered Corner pieces must match perfectly because the vertical Corne...

Страница 9: ...and spaced 18 to 24 apart Final hole 2 from top 3 Apply a strip of 1 x 1 foam tape on the back of the Wall Channel along the full length of edge See Drawing 4 Position outside edge of Wall Channel so...

Страница 10: ...installation The Solid Panels in each wall are there to provide the flexibility to correct any wall growing or shrinking beyond acceptable limits Installation of Wall Panels These instructions are wri...

Страница 11: ...ws in Floor Channel at Panel Frame until Corner Joiner has been installed View from inside Enclosure 1 Before installation of the Door Panel the Floor Channel Side Walls must be cut for the Door openi...

Страница 12: ...Door Modules As you continue to work from outside the room the basics of installing the Wall and Door Modules uses the same procedure as you have just used to install the first Panel Page 11 4 8 X 1...

Страница 13: ...inst Line A that has been already established on page 6 then use a level to plumb the angle then attach to the home with 12 x 2 screws compressing the foam See drawing at right The foam fills in the g...

Страница 14: ...s will allow for a proper fit in the Floor Channel See Illustration at Right 3 Drill 13 64 holes starting 2 up from the bottom and spaced 18 to 24 apart Final hole 2 from top 4 Apply a strip of 1 x 1...

Страница 15: ...have been installed place Front Header that you assembled in Step 15 over the Front Enclosure Wall Note that Corners have been notched at top to accommodate Front Header 4 Level Front Header on the F...

Страница 16: ...nds The Gable End Channel is provided in two parts to allow for easier installation of the Gable End when the Roof Panels have been previously installed 1 Cut the Gable End Channel to fit from the bac...

Страница 17: ...d must be cut in half diagonally corner to corner Gable Ends must now be cut to fit See drawings below 5 Make the following measurements and mark them on the Gable End Follow this procedure for each E...

Страница 18: ...im Angle Locate screws 1 2 from back of Angle 1 2 Place Wall Channel Trim against Wall Channel with one leg against home to cover weather stripping and caulking Caulk between house and Wall Channel be...

Страница 19: ...ews Install and tighten all locking nuts on 1 4 20 X 1 1 2 bolts Use of Corner Braces may be optional Consider use of Braces as optional on Side Walls up to 12 in length Braces are recommended for Sid...

Страница 20: ...racket on Side Wall Stiffener Angle where holes in Bracket and holes in Brace are aligned 4 Attach Corner Brace Bracket to Stiffener Angle as shown Use 2 12 X 3 4 self drilling screws Drill one 5 16 h...

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