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DISCHARGE

OIL DEFLECTOR 

CAP 

OIL STRAINER 

MALE (DRIVE)

SUCTION 

SUCTION 

CHECK VALVE

MOTOR 

1

ST

 OIL SEPARATOR 

REPLACEABLE 

SUCTION FILTER 

2

ND

 OIL SEPARATOR 

UNIT FEATURES 

 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 
 
 

 

 

Compressor Assembly 

The Dunham-Bush rotary screw compressor is a positive 
displacement helical-axial design for use with high-
pressure refrigerants. 

D

 

The compressor consists of two intermeshing helical 
grooved rotors, a female drive rotor and a male driven 
rotor, in a stationary housing with suction and 
discharge gas ports. 

D

 

Uniform gas flow, even torque and positive 
displacement, all provided by pure rotary motion 
contributes to vibration-free operation over a wide 
range of operating conditions. Intake and discharge 
cycles overlap, effectively producing a smooth, 
continuous flow of gas. 

D

 

No oil pump is required for lubrication or sealing 
purposes. Oil is distributed throughout the compressor 
by the pressure differential between the suction and 
the discharge cavities. 

 

Simplified Capacity Control 

The slide valve mechanism for capacity modulation and 
part load operation is an outstanding feature: 

D

 

The moving parts are simple, rugged and trouble-free. 
The slide mechanism is hydraulically actuated. 

D

 

Package capacity reduction can be down to as low as 
8.5% without HGBP by progressive movement of slide 
valves away from their stops. 

D

 

Capacity reduction is programmed by an exclusive 
electronically initiated, hydraulically actuated control 
arrangement. 

 

Positive Displacement Direct Connected 

The compressor is directly connected to the motor 
without any complicated gear systems to speed up the 
compressor and thus detract from the overall unit 
reliability. 

Oil Separation 

Each compressor is provided with up to 2 integral oil 
separator/impingement plate located below the discharge 
gas port. 

D

 

The separator is a multi-layered mesh element which 
effectively separates oil from the gas stream. 

D

 

The oil drains into the sump and the discharge gas 
passes around the deflection plate. An oil drain valve 
is located near the bottom of the oil sump. 

Oil is also returned to the compressor after it is separated 
from the refrigerant at the oil separator located at the 
discharge of the compressor. 

 

Main Bearings 

Each rotor is fitted with a set of anti-friction tapered roller 
bearings. They carry both radial and thrust loads. Anti-
reverse rotation bearings are used. 

 

Rotors 

The latest asymmetrical rotor profiles of patented 
Dunham-Bush design assure operation at highest 
efficiencies. Rotors are precision machined from high 
strength alloy steel and precision ground, in house. 

 

Castings 

All housings are manufactured of high grade, low porosity 
and cast iron. 

 

Solid State Motor Protection 

The motor winding protection module used in conjunction 
with sensors embedded in the compressor motor 
windings is designed to prevent the motor from operating 
at unsafe operating temperatures. The overloads for the 
motor are also solid state. 

Содержание WCFX-E Series

Страница 1: ...Products that perform By people who care WCFX E Series 60Hz Water Cooled Rotary Screw Water Chillers Cooling Capacity 70 to 1000 TR 246 to 3517 kW R134a...

Страница 2: ...atures 4 Operating Benefits 9 Typical Sequence of Operation 10 Physical Specifications 11 Dimensional Data 13 Floor Loading Diagram 19 Water Pressure Drop 20 Sound Pressure Data 26 Electrical Data 26...

Страница 3: ...inimum downtime during rework of faulty or damaged compressor Dunham Bush can arrange to provide a substitute reworked compressors while the faulty compressor is being reworked or repaired D Vapor inj...

Страница 4: ...exclusive electronically initiated hydraulically actuated control arrangement Positive Displacement Direct Connected The compressor is directly connected to the motor without any complicated gear sys...

Страница 5: ...space is decreased and the gas pressure consequently increased Discharge Phase At a point determined by the designed built in compression ratio the discharge port is covered and the compressed gas is...

Страница 6: ...hiller water temperature derivative D Evaporator Pressure D Condenser Pressure D Compressor amp draw of each compressor D Compressor elapsed run time of each compressor D Compressor starts status D Oi...

Страница 7: ...em however is very similar to centrifugal water chillers and is shown in the refrigerant cycle diagram below Liquid refrigerant enters the flooded evaporator uniformly where it absorbs heat from water...

Страница 8: ...g may be exposed to temperatures below freezing glycol protection is recommended if the water is not drained The recommended protection is 15 F below the minimum ambient temperature in the equipment r...

Страница 9: ...D ASHRAE Standard 15 Safety Code for Mechanical Refrigeration D National Electric Code D IEEE D Optional PED Refrigerant Compatibility D Designed to operate with environmentally safe and economically...

Страница 10: ...emperature is below the deadband the compressor is commanded to unload Thus the compressor capacity is continuously modulated to match applied load and hold leaving chilled water temperature at setpoi...

Страница 11: ...kW 776 6 692 8 874 3 750 9 1028 4 951 3 1162 0 1168 3 1320 6 10 4 kcal h 66 8 59 6 75 2 64 6 88 4 81 8 99 9 100 5 113 6 Min Unit Capacity 25 12 5 25 12 5 25 12 5 12 5 25 12 5 Power 460 3P 60Hz Compres...

Страница 12: ...2650 8 3080 2 3223 7 3354 2 3510 7 10 4 kcal h 204 8 201 2 210 9 219 6 228 0 264 9 277 2 288 5 301 9 Min Unit Capacity 8 5 12 5 8 5 8 5 8 5 8 5 8 5 8 5 8 5 Power 460 3P 60Hz Compressor Model Qty 1227...

Страница 13: ...630 16 7 16 417 14 7 16 366 124 1 4 3157 4 102 45 3 16 1148 5 127 6 152 WCFX E 15S 2 1 16 53 16 7 8 429 101 7 8 2588 6 153 1 9 16 39 12 3 8 315 5 5 8 143 83 1 4 2115 28 1 8 715 18 3 16 462 15 3 8 391...

Страница 14: ...530 164 3 16 4171 11 16 17 3 1 2 89 6 7 8 175 15 7 8 403 22 5 16 567 30 3 4 782 5 5 8 143 70 1778 6 152 8 203 WCFX E 30S 20 508 40 11 16 1033 40 11 16 1033 40 11 16 1033 25 635 58 1 2 1486 53 1 2 135...

Страница 15: ...3 16 3866 29 1 4 743 5 5 8 143 5 5 8 143 5 5 8 143 5 5 8 143 19 3 16 487 20 3 16 513 15 1 4 387 15 1 4 387 15 1 4 387 5 5 8 143 6 7 8 175 6 7 8 175 12 5 8 321 12 5 8 321 12 7 8 327 18 1 4 464 78 7 8 2...

Страница 16: ...64 1 2 1638 64 1 2 1638 86 11 16 2202 7 8 22 1 7 8 48 18 15 16 480 196 3 4 4997 1 1 2 38 3 7 8 99 8 5 8 219 20 508 28 5 16 719 39 11 16 1008 7 3 8 187 80 2032 10 254 10 254 WCFX E 60T 15 381 55 1397...

Страница 17: ...2057 86 2184 7 8 22 1 7 8 48 20 5 8 524 213 3 4 5429 1 1 2 38 4 1 4 108 10 3 16 259 25 1 2 648 27 5 16 694 41 1 2 1055 8 1 8 207 88 2235 12 305 12 305 WCFX E 84 15 381 60 11 16 1541 60 11 16 1541 60...

Страница 18: ...1 11 16 1312 10 3 4 273 99 2515 14 356 14 356 WCFX E 118 20 508 52 7 16 1331 52 7 16 1331 52 7 16 1331 27 686 72 5 8 1845 72 5 8 1845 129 9 16 3291 7 8 22 1 7 8 48 17 7 8 454 199 5055 1 1 2 38 3 1 2 8...

Страница 19: ...50T 2521 1144 3385 1536 2403 1090 3181 1443 2285 1036 2976 1350 2166 983 2771 1257 21688 9837 54T 2696 1223 3713 1684 2579 1170 3489 1583 2461 1116 3265 1481 2343 1063 3041 1380 23588 10699 57T 2811...

Страница 20: ...6T 1 10 100 1000 10000 Pressure Drop ft wg Water Flow Rate USgpm 1 10 100 100 1000 10000 Pressure Drop ft wg Water Flow Rate USgpm 46T 50T 73T 75T 81T 54T 57T 60T 20T 22T 24T 27T 30T 38T 40T 20T 22T 2...

Страница 21: ...ate USgpm WATER PRESSURE DROP IMPERIAL UNITS 1C EVAPORATOR 3 PASS a Single Compressor b Twin Compressors c Three Compressors 2A CONDENSER 1 PASS a Single Compressor b Twin Compressors c Three Compress...

Страница 22: ...Rate USgpm WATER PRESSURE DROP IMPERIAL UNITS 2B CONDENSER 2 PASS a Single Compressor b Twin Compressors c Three Compressors 2C CONDENSER 3 PASS a Single Compressor b Twin Compressors c Three Compress...

Страница 23: ...10 100 1000 100 1000 10000 Pressure Drop kPa Water Flow Rate m hr 57T 60T 73T 75T 81T 10 100 100 1000 10000 Pressure Drop kPa Water Flow Rate m hr 20T 22T 24T 40T 38T 27T 30T 54T 50T 46T 40T 20T 22T 2...

Страница 24: ...WATER PRESSURE DROP SI UNITS 1C EVAPORATOR 3 PASS a Single Compressor b Twin Compressors c Three Compressors 2A CONDENSER 1 PASS a Single Compressor b Twin Compressors c Three Compressors Note Above...

Страница 25: ...ER PRESSURE DROP SI UNITS 2B CONDENSER 2 PASS a Single Compressor b Twin Compressors c Three Compressors 2C CONDENSER 3 PASS a Single Compressor b Twin Compressors c Three Compressors Note Above water...

Страница 26: ...0 408 3 612 4 20S 460VAC 10 400 200 1222 1 154 499 749 20T 460VAC 10 300 200 1210 2 78 0 2 283 0 2 424 5 2 22T 460VAC 10 400 200 1210 1 1212 1 78 0 104 0 283 0 392 0 424 5 588 0 23S 460VAC 10 400 200...

Страница 27: ...27 TYPICAL WIRING SCHEMATIC Two Compressors Unit...

Страница 28: ...28 TYPICAL WIRING SCHEMATIC...

Страница 29: ...29 TYPICAL WIRING SCHEMATIC...

Страница 30: ...30 TYPICAL WIRING SCHEMATIC...

Страница 31: ...31 TYPICAL WIRING SCHEMATIC...

Страница 32: ...only the capacity required for the variable heating load This would enable the remainder of the base cooling load to be handled by a separate chiller utilizing evaporator entering condensing water tem...

Страница 33: ...e point floating or tri state control and the analog can be used to drive a 0 10 vdc actuator Thus even though there has been a trend toward fan cycling control of cooling towers it is not a device th...

Страница 34: ...ages can be controlled via an Equipment Management Center D Unit mounted disconnect switch 400 to 575 volts applications D Flanged semi hermetic compressor D Discharge service valve for MSC 226 series...

Страница 35: ...ompressor loading based on leaving chilled water temperature It shall provide for high and low refrigerant pressure protection low oil level protection evaporator water freeze protection sensor error...

Страница 36: ......

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