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UNIT FEATURES

 

 

 
 

 
 
 

 
 

 
 
 
 

ADVANCED CONTROLLER 

Vision 2020i a flexible and advance programmable 
electronic controller designed specifically for the 
applications and precise control of Dunham-Bush Rotary 
Screw compressor chillers. 

The controller is provided with a set of terminals that 
connected to various devices such as temperature 
sensors, pressure and current transducers, solenoid 
valves, compressors and fans contactors, control relays 
and etc. Three sizes of controller are provided to handle 
different number of input and output requirements: DB5-S 
small board, DB5-M medium board and DB5-L large 
board. 

The unit algorithm program and operating parameters are 
stored in FLASH-MEMORY that does not require a back-
up battery. The program can be loaded through PC or 
programming key.  

Vision2020i controller is equipped with a user friendly 
terminal with 7” diagonal TFT 800 x 480 WVGA color 
touch screen led back light graphical display, and 
dedicated touch keys that provides easy access to the 
unit operating conditions, control set points and alarm 
history.  

Each unit’s controller can be configured and connected to 
the local DBLAN network that allows multiple units 
sequencing control without additional hardware. The 
DBLAN is local area network made up of several chillers’ 
controller. 

 

Display and User Terminal 

Vision 2020i controller is design to work with a user 
friendly DBG5 7” graphical colour touch screen display 
panel which connected with controller through shielded 
twisted pair cable. The terminal allows carrying out all 
program operations. The user terminal allows displaying 
the unit working conditions, compressor run times, alarm 
history and modifying the parameters. The display also 
has an automatically self-test of the controller on system 
start-up. Multiple messages will be displayed by 
automatically scrolling from each message to the next. All 
of these messages are spelled out in English language 
on the display terminal. 

There are touch keys enable user to access information, 
base on the security level of the password. For more 
detail operation of the Display Terminal, please refer to 
the Unit Operation Manual. 

Easily accessible measurements include: 

D

 

Leaving chilled water temperature 

D

 

Leaving chiller water temperature derivative 

D

 

Evaporator Pressure 

D

 

Condenser Pressure 

D

 

Compressor amp draw of each compressor 

D

 

Compressor elapsed run time of each compressor 

D

 

Compressor starts status 

D

 

Oil level sensor status 

D

 

Water temperature reset value 

D

 

Water flow switch status 

D

 

External start/stop command status 

D

 

Trend graph for leaving chilled water temperature 

Optional entering chilled water temperature, leaving and 
entering condenser water temperature are available. With 
this option the operator can quickly and accurately read 
all significant water temperatures and eliminate the need 
for often-inaccurate thermometers. Voltage readout is 
also offered as an optional feature. 

 

Capacity Control 

Leaving chilled water temperature control is 
accomplished by entering the water temperature setpoint 
and placing the controller in automatic control. The unit 
will monitor all control functions and move the slide valve 
to the required operating position. The compressor ramp 
(loading) cycle is programmable and may be set for 
specific building requirements. Remote adjustment of the 
leaving chilled water setpoint is accomplished through 
either direct connection of other Dunham-Bush control 
packages to the controller through either the RS485 long 
distance differential communications port, or from an 
external Building Automation System supplying a simple 
4 to 20mA signal. Remote reset of compressor current 
limit may be accomplished in a similar fashion. 

 

System Control 

The unit may be started or stopped manually, or through 
the use of an external signal from a Building Automation 
System. In addition, the controller may be programmed 
with seven-day operating cycle or other Dunham-Bush 
control packages may start and stop the system through 
inter-connecting wiring. 

 

System Protection 

The following system protection controls will automatically 
act to insure system reliability: 

D

 

Low suction pressure 

D

 

High discharge pressure 

D

 

Freeze protection 

D

 

Low differential pressure 

D

 

Low oil level 

D

 

Compressor run error 

D

 

Power loss 

D

 

Chilled water flow loss 

D

 

Sensor error 

D

 

Compressor over current 

D

 

Compressor Anti-recycle 

The controller can retains up to 99 alarm conditions 
complete with time of failure together data stamping on 
critical sensor readings in alarm history screens. This tool 
will aid service technicians in troubleshooting tasks 
enabling downtime and nuisance trip-outs to be 
minimized. 

Содержание WCFX-E Series

Страница 1: ...Products that perform By people who care WCFX E Series 60Hz Water Cooled Rotary Screw Water Chillers Cooling Capacity 70 to 1000 TR 246 to 3517 kW R134a...

Страница 2: ...atures 4 Operating Benefits 9 Typical Sequence of Operation 10 Physical Specifications 11 Dimensional Data 13 Floor Loading Diagram 19 Water Pressure Drop 20 Sound Pressure Data 26 Electrical Data 26...

Страница 3: ...inimum downtime during rework of faulty or damaged compressor Dunham Bush can arrange to provide a substitute reworked compressors while the faulty compressor is being reworked or repaired D Vapor inj...

Страница 4: ...exclusive electronically initiated hydraulically actuated control arrangement Positive Displacement Direct Connected The compressor is directly connected to the motor without any complicated gear sys...

Страница 5: ...space is decreased and the gas pressure consequently increased Discharge Phase At a point determined by the designed built in compression ratio the discharge port is covered and the compressed gas is...

Страница 6: ...hiller water temperature derivative D Evaporator Pressure D Condenser Pressure D Compressor amp draw of each compressor D Compressor elapsed run time of each compressor D Compressor starts status D Oi...

Страница 7: ...em however is very similar to centrifugal water chillers and is shown in the refrigerant cycle diagram below Liquid refrigerant enters the flooded evaporator uniformly where it absorbs heat from water...

Страница 8: ...g may be exposed to temperatures below freezing glycol protection is recommended if the water is not drained The recommended protection is 15 F below the minimum ambient temperature in the equipment r...

Страница 9: ...D ASHRAE Standard 15 Safety Code for Mechanical Refrigeration D National Electric Code D IEEE D Optional PED Refrigerant Compatibility D Designed to operate with environmentally safe and economically...

Страница 10: ...emperature is below the deadband the compressor is commanded to unload Thus the compressor capacity is continuously modulated to match applied load and hold leaving chilled water temperature at setpoi...

Страница 11: ...kW 776 6 692 8 874 3 750 9 1028 4 951 3 1162 0 1168 3 1320 6 10 4 kcal h 66 8 59 6 75 2 64 6 88 4 81 8 99 9 100 5 113 6 Min Unit Capacity 25 12 5 25 12 5 25 12 5 12 5 25 12 5 Power 460 3P 60Hz Compres...

Страница 12: ...2650 8 3080 2 3223 7 3354 2 3510 7 10 4 kcal h 204 8 201 2 210 9 219 6 228 0 264 9 277 2 288 5 301 9 Min Unit Capacity 8 5 12 5 8 5 8 5 8 5 8 5 8 5 8 5 8 5 Power 460 3P 60Hz Compressor Model Qty 1227...

Страница 13: ...630 16 7 16 417 14 7 16 366 124 1 4 3157 4 102 45 3 16 1148 5 127 6 152 WCFX E 15S 2 1 16 53 16 7 8 429 101 7 8 2588 6 153 1 9 16 39 12 3 8 315 5 5 8 143 83 1 4 2115 28 1 8 715 18 3 16 462 15 3 8 391...

Страница 14: ...530 164 3 16 4171 11 16 17 3 1 2 89 6 7 8 175 15 7 8 403 22 5 16 567 30 3 4 782 5 5 8 143 70 1778 6 152 8 203 WCFX E 30S 20 508 40 11 16 1033 40 11 16 1033 40 11 16 1033 25 635 58 1 2 1486 53 1 2 135...

Страница 15: ...3 16 3866 29 1 4 743 5 5 8 143 5 5 8 143 5 5 8 143 5 5 8 143 19 3 16 487 20 3 16 513 15 1 4 387 15 1 4 387 15 1 4 387 5 5 8 143 6 7 8 175 6 7 8 175 12 5 8 321 12 5 8 321 12 7 8 327 18 1 4 464 78 7 8 2...

Страница 16: ...64 1 2 1638 64 1 2 1638 86 11 16 2202 7 8 22 1 7 8 48 18 15 16 480 196 3 4 4997 1 1 2 38 3 7 8 99 8 5 8 219 20 508 28 5 16 719 39 11 16 1008 7 3 8 187 80 2032 10 254 10 254 WCFX E 60T 15 381 55 1397...

Страница 17: ...2057 86 2184 7 8 22 1 7 8 48 20 5 8 524 213 3 4 5429 1 1 2 38 4 1 4 108 10 3 16 259 25 1 2 648 27 5 16 694 41 1 2 1055 8 1 8 207 88 2235 12 305 12 305 WCFX E 84 15 381 60 11 16 1541 60 11 16 1541 60...

Страница 18: ...1 11 16 1312 10 3 4 273 99 2515 14 356 14 356 WCFX E 118 20 508 52 7 16 1331 52 7 16 1331 52 7 16 1331 27 686 72 5 8 1845 72 5 8 1845 129 9 16 3291 7 8 22 1 7 8 48 17 7 8 454 199 5055 1 1 2 38 3 1 2 8...

Страница 19: ...50T 2521 1144 3385 1536 2403 1090 3181 1443 2285 1036 2976 1350 2166 983 2771 1257 21688 9837 54T 2696 1223 3713 1684 2579 1170 3489 1583 2461 1116 3265 1481 2343 1063 3041 1380 23588 10699 57T 2811...

Страница 20: ...6T 1 10 100 1000 10000 Pressure Drop ft wg Water Flow Rate USgpm 1 10 100 100 1000 10000 Pressure Drop ft wg Water Flow Rate USgpm 46T 50T 73T 75T 81T 54T 57T 60T 20T 22T 24T 27T 30T 38T 40T 20T 22T 2...

Страница 21: ...ate USgpm WATER PRESSURE DROP IMPERIAL UNITS 1C EVAPORATOR 3 PASS a Single Compressor b Twin Compressors c Three Compressors 2A CONDENSER 1 PASS a Single Compressor b Twin Compressors c Three Compress...

Страница 22: ...Rate USgpm WATER PRESSURE DROP IMPERIAL UNITS 2B CONDENSER 2 PASS a Single Compressor b Twin Compressors c Three Compressors 2C CONDENSER 3 PASS a Single Compressor b Twin Compressors c Three Compress...

Страница 23: ...10 100 1000 100 1000 10000 Pressure Drop kPa Water Flow Rate m hr 57T 60T 73T 75T 81T 10 100 100 1000 10000 Pressure Drop kPa Water Flow Rate m hr 20T 22T 24T 40T 38T 27T 30T 54T 50T 46T 40T 20T 22T 2...

Страница 24: ...WATER PRESSURE DROP SI UNITS 1C EVAPORATOR 3 PASS a Single Compressor b Twin Compressors c Three Compressors 2A CONDENSER 1 PASS a Single Compressor b Twin Compressors c Three Compressors Note Above...

Страница 25: ...ER PRESSURE DROP SI UNITS 2B CONDENSER 2 PASS a Single Compressor b Twin Compressors c Three Compressors 2C CONDENSER 3 PASS a Single Compressor b Twin Compressors c Three Compressors Note Above water...

Страница 26: ...0 408 3 612 4 20S 460VAC 10 400 200 1222 1 154 499 749 20T 460VAC 10 300 200 1210 2 78 0 2 283 0 2 424 5 2 22T 460VAC 10 400 200 1210 1 1212 1 78 0 104 0 283 0 392 0 424 5 588 0 23S 460VAC 10 400 200...

Страница 27: ...27 TYPICAL WIRING SCHEMATIC Two Compressors Unit...

Страница 28: ...28 TYPICAL WIRING SCHEMATIC...

Страница 29: ...29 TYPICAL WIRING SCHEMATIC...

Страница 30: ...30 TYPICAL WIRING SCHEMATIC...

Страница 31: ...31 TYPICAL WIRING SCHEMATIC...

Страница 32: ...only the capacity required for the variable heating load This would enable the remainder of the base cooling load to be handled by a separate chiller utilizing evaporator entering condensing water tem...

Страница 33: ...e point floating or tri state control and the analog can be used to drive a 0 10 vdc actuator Thus even though there has been a trend toward fan cycling control of cooling towers it is not a device th...

Страница 34: ...ages can be controlled via an Equipment Management Center D Unit mounted disconnect switch 400 to 575 volts applications D Flanged semi hermetic compressor D Discharge service valve for MSC 226 series...

Страница 35: ...ompressor loading based on leaving chilled water temperature It shall provide for high and low refrigerant pressure protection low oil level protection evaporator water freeze protection sensor error...

Страница 36: ......

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