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Installation and Operation of Flexible Batch Broiler

With Touch Screen Control

ITEM DESCRIPTION

P/N

CHAIN, COOK

175674

BUSHING BLOCK, CONVEYOR

175525

LOADER TRAY

175430

LOADER MOUNTING BRACKET

175438

LOADER

175444

LOADER RAMP

175741

DOOR

175429

FLAME ARRESTOR

175293

BURNER SHIELD

175200

DISCHARGE CHUTE

175340

DISCHARGE HOOD

175778

PRODUCT PAN SHELF

175363

DISCHARGE PAN

175358

MAIN GREASE PAN

175329

"V" GREASE PAN

175325

SIDE, GREASE PAN

175357

PIVOT ASH SCRAPER

175150

REAR PANEL

175305

FRONT PANEL

175300

PANEL, UPPER, LIFT OFF

175392

PANEL, ACCESS ELECTRICAL

175383

PANEL, ACCESS DISCHARGE

175250

IMPEDANCE PAN (IF NO OPTIONAL CATALYST)

175226

CATALYST (OPTIONAL)

175480

CATALYST, GUARD

175482

TUBE BURNER CLEANING TOOL

175485

FLAME ROD TUBE CLEANER

175701

BRUSH, FLAME ROD TUBE CLEANER

175705

SANITATION PAIL

175842

IO4 BOARD, BROILER TSC

176669

RPB BOARD, BROILER TSC

176670

ACM, PCB - MAIN TSC

166112

BUZZER, ULTRA LOUD TSC

512766

CONNECTOR, USB PANEL MOUNT TSC

120007

JUMPER, USB TO USB TSC

166141

GASKET, INNER COVER, BROILER TSC

176718

GASKET, OUTER COVER, BROILER TSC

176719

GASKET, ACM MOUNTING, BROILER TSC

176720

V. REPLACEMENT PARTS LIST (CONT'D)

Содержание FBBT-NC-120

Страница 1: ...or service this equipment This manual is Copyright 2017 Duke Manufacturing Co All rights reserved Reproduction without written permission is prohibited Duke is a registered trademark of the Duke Manuf...

Страница 2: ...Installation and Operation of Flexible Batch Broiler With Touch Screen Control 2...

Страница 3: ...TRUCTIONS 7 A VENTILATION 7 B INSTALLATION SPECIFICATIONS 8 C DELIVERY AND INSPECTION 8 D BROILER ASSEMBLY 10 E ADJUSTMENTS AT INSTALLATION 11 F LOCATION OF THE BROILER 12 G GAS PIPING 12 H ELECTRICAL...

Страница 4: ...the mains supply should abnormal or unwanted operations occur This appliance is not intended for use by children or persons with reduced physical sensory or mental capabilities or lack of experience...

Страница 5: ...OWER BURNER 3 75 W C 0 93 kPa 8 0 W C 2 0kPa TOTAL ENERGY RATE 87000 111 000 BTU HR 25 5 32 5 kW 79 000 105 000 BTU HR 23 2 30 7 kW BURNER ORIFICE SIZE BURNER ORIFICE SIZE FRONT INFRARED BURNER 40 2 4...

Страница 6: ...and Operation of Flexible Batch Broiler With Touch Screen Control 6 A 2 0 Broiler Dimensions 50 3 8 128 cm 8 1 2 21 6 cm 39 1 2 100 3 cm 34 3 4 88 4 cm 53 5 8 136 1 cm 63 5 8 161 7 cm 20 3 4 52 9 cm...

Страница 7: ...he gas supply systems at test pressures equal to or less than psi 3 5kPa For a broiler mounted on casters the installation must be made with a connector that complies with ANSI Z21 69 CSA 6 16 Connect...

Страница 8: ...cturing Co for adjustment procedures This broiler must not be installed on a curb base or sealed to a wall The area around the broiler must be clear of combustible materials Minimum clearances to comb...

Страница 9: ...ft one end of the broiler and tap the wood block toward the center and then sideways to remove Repeat for the remaining blocks allowing the casters to rest on the pallet 9 A minimum of three 3 people...

Страница 10: ...KIT CLEANING TOOLS INSTALLATION TOOL CLEANING LOWER BURNER FLAME ROD TUBE CLEANER BRUSH TUBE CLEANER TOOL LOADER INSTALL WRENCH ALLEN 3 16 175700 18 KIT BROILER SVC PARTS NAT GAS W CONTROLLER W COOK C...

Страница 11: ...flow of combustion and ventilation air if the broiler is to operate properly This broiler should not be installed on a curb base or sealed to the wall Either condition can restrict the flow of air to...

Страница 12: ...of gas piping Generally piping should be sized to provide a gas supply sufficient to meet the maximum demand of all gas appliances on a line without undue loss of pressure at the outlet to the equipme...

Страница 13: ...e with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 in Canada CSA Std C22 2 Wiring diagrams are located in the control compartment area of the broiler St...

Страница 14: ...s Bar Broiler Icon Animates to show when pan should be loaded and transferred to PHU Power On Button Touch to start or press any Product Selection Button to start COOKLIST Action Area Shown with optio...

Страница 15: ...ing the power on button or a recipe button i e The top burner and bottom burner lights will turn green and switch to the preheating screen 3 Allow to the Broiler to preheat to 680 F The Broiler will t...

Страница 16: ...cook cycle has started See the details below for loading product and beginning a cook cycle Fine Cook Adjust Icon Select a recipe to fine adjust Adjust recipe time using buttons Press to save changes...

Страница 17: ...e product FAULT DETAILS The Broiler will discharge the product once the cook cycle is complete and then transition to the Ready Screen if there are no faults If a fault occurs during the cook cycle th...

Страница 18: ...GATION OVERVIEW Figure Status Bar Access the Special Functions PIN Code Entry Screen by selecting the info button on the status bar Enter the PIN Code which corresponds to the desired special function...

Страница 19: ...d then enter pin code 5 6 7 8 and touch the button when prompted 2 Touch the button for the recipe you to edit i e A recipe can be deleted by selecting the button and then saved with the button 3 The...

Страница 20: ...Screen CONFIG CONFIGURATIONS 1 Touch the button and then enter pin code 2 3 4 5 and touch the button 2 Touch the button for the setting you want to edit DATE TIME Touching will display DATE TIME edit...

Страница 21: ...nstructions on the display screen PERFORMANCE MAINTENANCE To access the Special Functions touch button on the Main Tool Bar Figure Status Bar 1 Touch the button enter pin code 4 5 6 7 and touch the bu...

Страница 22: ...button to view Broiler temperature PM status and sensor information Figure System Status Screen PARAMETER EDIT To access the Special Functions touch button on the Main Tool Bar Figure Status Bar 1 Tou...

Страница 23: ...ame sensing rods as they may damage these surfaces or cause broiler malfunction and will void the warranty If required clean the flame sensing rods only after allowing to cool off to room temperature...

Страница 24: ...in contact with food product must be cleaned and sanitized every 4 hours Loader and Carriage Remove loader from carriage and sanitize food contact areas Caution Hot surface near door Wear insulated gl...

Страница 25: ...tely clean and replace Discharge Pan Slide pan up and out of keyhole slots Clean and replace Engage hooks on pins for reinstallation of chute Grease Pans Remove top V pan and lower collection pan Clea...

Страница 26: ...veyor With the broiler cool lift and remove the flipper door Clean and set aside 1 2 Lift and slide retaining bolt right C 3 Weekly Cleaning 1 2 Lift slightly and remove loader ramp as shown Disengage...

Страница 27: ...rmed for daily cleaning Remove burner shield 1 2 Lift rear of burner out of saddle and continue to hold it Orifice Hood Lift flame arrestor up to disengage tabs from slots Tabs are located under the f...

Страница 28: ...to room temperature Remove the catalyst guard and set aside for re installation after the catalyst has been cleaned B Handling catalyst Care should be taken so that the catalyst is not dropped or dama...

Страница 29: ...down in the water a few times and then let it soak for 20 minutes Remove the catalyst and shake out the excess water Drain and clean the basin thoroughly and then repeat previous step Remove the catal...

Страница 30: ...d to remove any buildup Clean the white ceramic insulator using the alcohol swab until all residue has been removed Remove the back panel of the broiler and carefully remove the sensor for the lower b...

Страница 31: ...roiler is cold or allowed to cool down remove lower burner by removing access panels clean and reinstall Remove lower flame sensor and clean with a soft cloth and isopropyl alcohol Remove upper contro...

Страница 32: ...ied service personnel only Service by other than qualified personnel may result in damage to the broiler and or injury to the operator Qualified service personnel are those individuals firms companies...

Страница 33: ...CHAIN DRIVE 175551 15 TOUCH SCREEN CONTROL W SOFTWARE ELC0017 4 16 GASKET BLOWER INLET 175511 17 BLOWER 120V 60HZ W CENTRIFUGAL SWITCH 176185 18 HOSE BLOWER 175189 19 ORIFICE HOLDER IR 175542 20 VALVE...

Страница 34: ...REAR PANEL 175305 51 FRONT PANEL 175300 52 PANEL UPPER LIFT OFF 175392 53 PANEL ACCESS ELECTRICAL 175383 54 PANEL ACCESS DISCHARGE 175250 55 IMPEDANCE PAN IF NO OPTIONAL CATALYST 175226 56 CATALYST O...

Страница 35: ...16 E stop P3 L1 N BRN BLU BLU BLU BRN ORN YEL GRY GRY YEL Power Switch LINE CORD BLK WHT WHT BLK 2 1 2 1 OPTION LP Purge Blower IR BLOWER PRESSURE SW RED BLU BLK BRN RED WHT YEL BLU ORN TOP IR BURNERS...

Страница 36: ...ation and Operation of Flexible Batch Broiler With Touch Screen Control 36 Duke Manufacturing Co 2305 N Broadway St Louis MO 63102 Phone 314 231 1130 Toll Free 1 800 735 3853 Fax 314 231 5074 www duke...

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