background image

Installation and Operation of Flexible Batch Broiler – Electric

22

E. TROUBLESHOOTING

SYMPTOM

Control display does not 

light up 

Raw or undercooked product 

with no controller error 

messages displayed. 

 

 

 

 

 

 

 

 

 

 

 

 
Conveyor belt will not move 

to discharge product. 

 

 

Loader is not able to be 

pushed completely into 

cooking chamber.
Product is getting stuck or 

mangled upon loading 

 

 

Control display is reading “Hi” 

Control display is reading  

“Lo” 

 

 

 

 

 

 

 

 

 

Control display is reading 

“Prob”

CAUSE

No power 

 

Product not loaded properly. 

 

Product button was depressed prior to loading 

product. 

 

Wrong product button was depressed. 

 

Lower elements not heating properly. 

(Observe bottom elements through opening 

after removing lower grease tray)  

 

Top infrared elements not heating properly. 

(Observe elements through discharge end of 

broiler.  Note: Elements should glow orange 

in idle mode) 
Conveyor belt is being obstructed 

 

 

 

Docking plate is not properly in place. 

 

Docking plate is not properly in place 

 

 

Flame arrestor is not properly in place 

 

Lower elements not heating properly. 

(Observe bottom elements through opening in 

lower grease tray) 

 

Top infrared elements not heating properly. 

(Observe elements through discharge end of 

broiler.  Note: Elements should glow orange 

in idle mode) 

 

Grease pan is not installed 

 

Impedance pan or catalyst is not installed.
 

REMEDY

Ensure broiler is plugged into a proper voltage/Hz 

receptacle (per name plate rating) and receptacle as 

power. Check dedicated circuit breaker.
Review loading technique. 

 

Ensure product button is depressed immediately after 

product is loaded into broiler. 

 

Ensure proper product button is being depressed. 

 

Replace heating element & fuse, if necessary. 

 

 

 

Replace heating element & fuse, if necessary. 

 

 

Observe for obstructions by manually rotating conveyor 

belt from discharge end of broiler using broiler cleaning 

tool. Ensure discharge scraper is properly in place. 

Ensure docking plate is properly in place. 

Ensure flame arrestor is properly in place.
Ensure docking plate and locking tab are correctly   

in place. 

Ensure docking plate and locking tab are correctly  

in place. 

 

Ensure flame arrestor is correctly in place and tabs are 

slotted correctly.
Contact Duke Manufacturing Co. or a Duke Authorized 

Service agent.
Replace heating element & fuse, if necessary. 

 

 

 

Replace heating element & fuse, if necessary. 

 

 

 

 

Install grease pan. 

 

Install impedance pan or catalyst.
Contact Duke Manufacturing Co. or a Duke Authorized 

Service agent.

Содержание FBB-EC-208

Страница 1: ...ice this equipment This manual is Copyright 2014 Duke Manufacturing Co All rights reserved Reproduction without written permission is prohibited Duke is a registered trademark of the Duke Manufacturin...

Страница 2: ...Installation and Operation of Flexible Batch Broiler Electric 2...

Страница 3: ...5 0 Cancel a Cook Cycle 12 B 6 0 Checking the Broiler Temperature 12 B 7 0 Checking the Set Point Temperature 12 B 8 0 Shutdown the Broiler 12 C Cleaning 12 C 1 Four 4 Hour Cleaning 14 C 2 Daily Clea...

Страница 4: ...her flammable vapors or liquids in the vicinity of this or any other appliance Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the ins...

Страница 5: ...VAC 68A 60Hz 3Ph 23 500W FBB EC 230 230VAC 62A 60Hz 3Ph 23 500W FBB EO 230 230VAC 62A 60Hz 3Ph 23 500W FBB EC 240 240VAC 60A 60Hz 3Ph 23 500W FBB EO 240 240VAC 60A 60Hz 3Ph 23 500W A 1 0 Model Number...

Страница 6: ...r the shipping container carefully noting any exterior damage on the delivery receipt which must also be signed by the driver delivery person Unpack and check for any damage which was not evident on t...

Страница 7: ...ls Kit ITEM PART NAME PT NO 1 PRODUCT PAN SHELF 175353 2 DISCHARGE CHUTE 175340 3 DISCHARGE HOOD 175778 4 DISCHARGE PAN HOLDER 175358 5 DISCHARGE GREASE PAN 175357 6 V GREASE PAN 177011 7 MAIN GREASE...

Страница 8: ...ntilation air if the broiler is to operate properly This broiler should not be installed on a curb base or sealed to the wall Either condition can prevent proper ventilation of the unit Beforemakingan...

Страница 9: ...ectricalsupply When installing all broilers must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 in Canada CSA S...

Страница 10: ...calibrated prior to use A BROILER CONTROLS 1 Power Switch Turns the broiler ON or OFF 2 Product Selection Keys Selects the product recipe to run Also functions as number keys 1 8 in programming mode 3...

Страница 11: ...cycle B 2 0 Cook Product DO NOT LOAD IF LIGHT ON Broiler displays rdY and Cook light is not on Place holding pan at discharge Place product in front and back rows Load product Push forward as shown L...

Страница 12: ...Cancel a Cook Cycle Pressing and holding a product key for 3 seconds will cancel a cook cycle and discharge the product B 6 0 Checking the Broiler Temperature Pressing the key at any time other than i...

Страница 13: ...ARGE CHUTE DAILY CLEANING Remove and Wash Rinse Sanitize DISCHARGE PAN CAUTION HOT SURFACES WEAR INSULATED GLOVES WHILE CLEANING DISCHARGE HOOD X DISCHARGE GREASE PANS X MAIN GREASE PANS X DISCHARGE E...

Страница 14: ...t with food product must be cleaned and sanitized every 4 hours Loader and Carriage Remove loader from carriage and sanitize food contact areas Caution Hot surface near door Wear insulated gloves Disc...

Страница 15: ...eaning schedule 2 1 3 2 1 2 1 1 2 2 1 1 2 LOADER Slide out LOADER TRAY Dislodge and pull out MAIN GREASE PAN Slide out V GREASE PAN Slide out PHU PAN SHELF Slide up and out DISCHARGE HOOD Slide up and...

Страница 16: ...E PANEL Lift up slightly pull out panel bottom pull panel down to remove ASH SCRAPER Pull forward up and out GREASE DEFLECTOR Lift up and pull out INTERIOR SIDE COMPARTMENT Spray wipe cloth with degre...

Страница 17: ...pull up forward and out LOWER ELEMENT REFLECTOR Pull forward and out out HEATING ELEMENTS Use scraper end of cleaning tool to clean top and bottom of all heating elements INTERIOR COMPARTMENT Spray c...

Страница 18: ...t disconnect power to the broiler and allow to cool to room temperature Remove the catalyst guard and set aside for re installation after the catalyst has been cleaned B Handling catalyst Care should...

Страница 19: ...in the water a few times and then let it soak for 20 minutes Remove the catalyst and shake out the excess water Drain and clean the basin thoroughly and then repeat step 3 Remove the catalyst and rins...

Страница 20: ...D and all Product LED s will turn green Select a product key for a product that you wish to change The LED next to the selected product will turn green All other product LED will be blank D 3 1 Produc...

Страница 21: ...rature displayed between Fahrenheit F and Celsius C The and keys are used to scroll through the settings D 4 2 Change the Idle Temperature iSEt This is the set point temperature for the broiler during...

Страница 22: ...ements not heating properly Observe elements through discharge end of broiler Note Elements should glow orange in idle mode Grease pan is not installed Impedance pan or catalyst is not installed REMED...

Страница 23: ...l Replace heating element fuse if necessary Reinstall Panel Ensure that all vents are clear of obstructions Ensure that the cooling fan is running during broiler operation Cycle broiler off and back o...

Страница 24: ...Installation and Operation of Flexible Batch Broiler Electric 24 B USER REPLACEABLE HEATING ELEMENTS...

Страница 25: ...25 Installation and Operation of Flexible Batch Broiler Electric B USER REPLACEABLE HEATING ELEMENTS CONT D...

Страница 26: ...Installation and Operation of Flexible Batch Broiler Electric 26 B USER REPLACEABLE HEATING ELEMENTS CONT D...

Страница 27: ...27 Installation and Operation of Flexible Batch Broiler Electric B USER REPLACEABLE HEATING ELEMENTS CONT D...

Страница 28: ...600205 25 HEATING ELEMENT KIT 3300 W 1 TOP LEFT 240 VAC 600206 26 HEATING ELEMENT KIT 3300 W 2 TOP CENTER 208 VAC 600207 27 HEATING ELEMENT KIT 3300 W 2 TOP CENTER 230 VAC 600208 28 HEATING ELEMENT K...

Страница 29: ...7569 57 PROBE TEMP C CHAMBER 175977 58 RAMP LOADER 175741 59 RELAY SOLID STATE 10 AMP CONVEYOR 175870 60 RELAY SOLID STATE 50 AMP AC INPUT HEATING ELEMENT 177095 61 RELAY SOLID STATE 50 AMP DC INPUT H...

Страница 30: ...Installation and Operation of Flexible Batch Broiler Electric 30 VI WIRING SCHEMATICS...

Страница 31: ...31 Installation and Operation of Flexible Batch Broiler Electric...

Страница 32: ...Installation and Operation of Flexible Batch Broiler Electric 32 Duke Manufacturing Co 2305 N Broadway St Louis MO 63102 Phone 314 231 1130 Toll Free 1 800 735 3853 Fax 314 231 5074 www dukemfg com...

Отзывы: