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60706-133

8290-01

SAFETY INFORMATION

This generator set has been designed and manufactured to
allow safe, reliable performance.  Poor maintenance,
improper or careless use can result in potential deadly
hazards;  from electrical shock, exhaust gas asphyxiation, or
fire.  Please read all safety instructions carefully before
installation or use.  Keep these instructions handy for future
reference.  Take special note and follow all warnings on the
unit labels and in the manuals.

ANSI SAFETY DEFINITIONS

______________________________________________________
DANGER:
 DANGER indicates an imminently hazardous situation which,
if not avoided, will result in death or serious injury. This signal
word is to be limited to the most extreme situations.
______________________________________________________
______________________________________________________
WARNING:
 WARNING indicates a potentially hazardous situation which, if
not avoided, could result in death or serious injury.
______________________________________________________
______________________________________________________
CAUTION:

CAUTION indicates a potentially hazardous situation

which, if not avoided, may result in minor or moderate injury. It
may also be used to alert against unsafe practices.
______________________________________________________
NOTE:

CAUTION is also used on the unit labels and in this

manual to indicate a situation that could result in serious
damage or destruction of the equipment and possible
personal injury.
______________________________________________________

1.

ELECTRIC SHOCK-  The output voltage present in this
equipment can cause a fatal electric shock. This
equipment must be operated by a responsible person.

a.

Do not allow anyone to operate the generator
without proper instruction.

b.

Guard against electric shock.

c.

Avoid contact with live terminals or receptacles.

d.

Use extreme care if operating this unit in rain or
snow.

e.

Use only three-prong grounded plugs and
extension cords.

f.

Be sure the unit is properly grounded to an
external ground rod driven into the earth.

g.

Do not make or break electrical connection under
load.

2.

FIRE HAZARD- Gasoline, diesel and other fuels always
present a hazard of possible explosion and/or fire.

a.

Keep a fire extinguisher nearby and know its
proper use. Fire extinguishers rated ABC by
NFPA are appropriate.

3.

DEADLY EXHAUST GAS - Exhaust fumes from any engine
contain carbon monoxide, an invisible, odorless and
deadly gas that must be mixed with fresh air.

a.

Operate only in well ventilated areas.

b.

Never operate indoors.

4.

NOISE HAZARD - Excessive noise is not only tiring, but
continual exposure can lead to loss of hearing.

a.

Use hearing protection equipment when
working  around this equipment for long periods of
time.

b.

Keep your neighbors in mind when permanently
installing this equipment.

5.

CLEANLINESS- Keep the generator and surrounding area
clean.

a.

Remove all grease, ice, snow or materials that
create slippery conditions around the unit.

b.

Remove any rags or other material that could
create potential fire hazards.

6.

SERVICING EQUIPMENT- All service, including the
installation or replacement of service parts, should be
performed only by a qualified technician.

a.

Use only factory approved repair parts.

b.

Do not work on this equipment when fatigued.

c.

Use extreme caution when working on electrical
components. High output voltages from this
equipment can cause serious injury or death.

d.

Always avoid hot mufflers, exhaust manifolds, and
engine parts.  They all can cause severe burns
instantly.

7.

INSTALLATION- Installing a PTO generator is not a “do-it-
yourself” project. Consult a qualified, licensed electrician
or contractor.  The  installation must comply with all
national, state, and local codes.

a.

Never operate the PTO drive generator without having
it properly mounted to a concrete base or approved
trailer.

b.

Never connect the PTO generator to an existing
electrical system without installing an isolation
transfer switch.

c.

Always insure the drive shaft is straight and level
before operating the generator.

8.

OPERATION - PTO drive shafts (Tumbling Bars) have
many inherent dangers, extreme caution must be
exercised when using them.

a.

NEVER  allow children around a drive shaft when it is
in operation.

b.

Keep all safety guards and shields in place and
securely tightened.

c.

Never operate a drive shaft that has been damaged
or had the safety shield removed.

d.

Never step over a drive shaft while it is running.

e.

Never wear a necktie, loose articles of clothing, or
anything else that can be caught in moving parts.

f.

Never try to stop a turndrive shaft with your hand or
your foot.

Содержание 64864011

Страница 1: ...60706 133 12PTOC 3 25PTOC 3 Tractor Drive PTO Generators OWNERS MANUAL INSTALLATION AND OPERATION INSTRUCTIONS SAFETY FIRST READ THIS MANUAL BEFORE OPERATING YOUR GENERATOR ...

Страница 2: ...terial or workmanship under normal standby use average less than 50 hours per month and service For warranty service return the product within 36 months from the date of purchase transportation charges prepaid to your nearest factory authorized service station or the WINCO factory There is no other express warranty To the extent permitted by law any and all warranties including those of merchantab...

Страница 3: ...sible explosion and or fire a Keep a fire extinguisher nearby and know its proper use Fire extinguishers rated ABC by NFPA are appropriate 3 DEADLY EXHAUST GAS Exhaust fumes from any engine contain carbon monoxide an invisible odorless and deadly gas that must be mixed with fresh air a Operate only in well ventilated areas b Never operate indoors 4 NOISE HAZARD Excessive noise is not only tiring b...

Страница 4: ...isassembled in bag 5 Remove the four bolts which hold down the generator feet to the pallet 6 Lift the generator from the pallet by means of the lifting eye on the top of the generator 7 Inspect the generator carefully for freight loss or damage If loss or damage is noted at time of delivery require that the person making the delivery make note of the loss or damage on the freight bill or sign the...

Страница 5: ...ce The retainer pin will protrude approximately 3 8 when fully seated See Figure 1 7 Repeat steps 4 through 6 for each brass pin Make sure to connect the neutral lead cable identified and color coded in conformance with the applicable local electrical codes to the large diameter pin N on the plug WARNING Electrical Shock DURING THE NEXT STEP THE LOAD DISCONNECT PLUG SHOULD NOT BE PLUGGED INTO ITS ...

Страница 6: ...SONALINJURY IF THE GENERATOR IS TO BE USED AS A STANDBY POWER SOURCE A SPECIAL DISCONNECT SWITCH MUST BE INSTALLED TO SEPARATE THE GENERATOR AND THE COMMERCIAL POWER LINES THE DISCONNECT MUST ISOLATE THE GENERATOR FROM THE COMMERCIAL POWER LINES AND THE LOAD WHEN THE GENERATOR IS ON STANDBY AND MUST ISOLATE THE COMMERCIAL POWER LINES FROM THE LOAD AND THE GENERATOR WHEN THE GENERATOR IS SUPPLYING ...

Страница 7: ...motor not its starting current which is a lot higher Motor starting current requirements vary greatly by motor size and type Repulsion induction type motors are the easiest to start typically using 1 1 2 to 2 1 2 times as much current to start as to run capacitor type motors usually require 2 to 4 times as much current to start as to run split phase type motors are the hardest to start normally us...

Страница 8: ...HUTDOWNPROCEDURE 1 Switch off electrical load 2 Reduce speed of engine driving generator to idle 3 Disengage power take off drive and allow generator to coast to a stop WARNING Personal Injury Never try to manually stop the generator Always let it coast until it stops 5 Shut off the engine 4 Disconnect drive shaft tumbling bar power take off end first then generator end Figure 6 Figure 7 3 Make su...

Страница 9: ...nd generator mount ing hardware should be tight Clean and inspect the generator after storing it for long periods and after using it in extremely dusty conditions or in severe weather such as rain or blowing snow Lubrication The generator bearings are factory lubricated and sealed and require no further lubrication The generator input shaft should be cleaned and lubricated with a thin film of grea...

Страница 10: ...d of the armature are the generator output slip rings For proper generator output the surface of the slip rings must have a smooth shiny highly polished finish Normal brush seating will transfer a shiny black finish that will seat the copper surface This finish should not be removed unless it becomes dull or begins to build up Under sustained use it is advisable to check and if necessary polish th...

Страница 11: ...Either a high or low resistance reading will be obtained 7 Reverse the meter leads black lead to the DC NEG and red to the AC terminals each in turn An opposite reading should be observed 8 Check each terminal to the case An open circuit very high resistance reading should be observed A battery powered test light may be used Follow the same proce dures described above A good diode element will all...

Страница 12: ...ine if necessary 4 Incorrect field excitation 4 Check for worn brushes and weak or broken brush springs No load output low replace as required Check input AC voltage to rectifier Check rectifier output DC voltage to positive DC brush If no DC voltage is present at the brush replace the rectifier Check for dirty slip rings Clean them if they are dirty High voltage 1 Engine speed too fast 1 Check en...

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