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60706-133

8290-01

3. Open Test.  Set meter to read low resistance (R x ohms).

Holding one meter lead on surface of slip ring No. 1,
touch other meter lead to surface of slip ring No. 2 while
observing the meter.  Meter should indicate continuity (low
resistance - less than one ohm is typical). If the meter in-
dicates open circuit (infinite resistance) part of armature
winding is open.  This may be caused by a repairable de-
fect in the connection at the slip ring, however generally
an open armature will have to be replaced. Continue
reading the continuity between slip ring No. 2 to No. 3 and
No.2 and No.4.  All the slip rings should have continuity to
slip ring number 2, the neutral ring.

Testing Rectifiers

The field excitation is supplied through a full wave bridge
rectifier.  This type of rectifier has four terminals, two AC, a
DC positive and a DC negative.

A rectifier may be tested in the following manner:

1. Tag and disconnect all leads from rectifier.

2. Connect the red ohmmeter lead to the positive DC (+)

terminal.

3. Connect the black lead to each of the AC terminals in turn.

Either a high or low resistance reading will be obtained.

4. Reverse the meter leads, black lead to the DC POS (+)

and red to the AC terminals, each in turn.  An opposite
reading should be observed.

5. Connect the red ohmmeter lead to the negative DC (-)

terminal.

6. Connect the black lead to each of the AC terminals in turn.

Either a high or low resistance reading will be obtained.

7. Reverse the meter leads, black lead to the DC NEG (-) and

red to the AC terminals, each in turn.  An opposite reading
should be observed.

8. Check  each  terminal to the case.  An open circuit (very

high resistance) reading should be observed.  A battery
powered test light may be used.  Follow the same proce-
dures described above.  A good diode element will allow
current to pass to the light in the test lamp in only one di-
rection.

9. If the rectifier fails any of the above tests, it should be

considered defective and replaced.

Condenser Testing

Condensers are built into the generator circuit to minimize
radio interference during operation.  If a condenser shorts
out, it will also short out the generator output.  To determine
whether a condenser is shorted, stop the generator and
disconnect the condenser lead wire from the brush holder.
Using a multimeter on the R x 100 scale, check the resis-
tance of the condenser.  Normal response is a sharp swing
of the meter towards low resistance and then a steady rise
towards high resistance (open circuit).  If the capacitor is
shorted it will show as a constant low resistance.

Otherwise, restart the generator without the capacitor con-
nected to recheck the generator for output.  If the generator then
provides power, the condenser was at fault and should be
replaced. (If the generator doesn't provide power, the problem
was not caused by that condenser, reconnect the lead wire).

If these tests have not located the trouble, remove the
armature and have it tested for opens, shorts, and grounds
on a growler.

Содержание 64864011

Страница 1: ...60706 133 12PTOC 3 25PTOC 3 Tractor Drive PTO Generators OWNERS MANUAL INSTALLATION AND OPERATION INSTRUCTIONS SAFETY FIRST READ THIS MANUAL BEFORE OPERATING YOUR GENERATOR ...

Страница 2: ...terial or workmanship under normal standby use average less than 50 hours per month and service For warranty service return the product within 36 months from the date of purchase transportation charges prepaid to your nearest factory authorized service station or the WINCO factory There is no other express warranty To the extent permitted by law any and all warranties including those of merchantab...

Страница 3: ...sible explosion and or fire a Keep a fire extinguisher nearby and know its proper use Fire extinguishers rated ABC by NFPA are appropriate 3 DEADLY EXHAUST GAS Exhaust fumes from any engine contain carbon monoxide an invisible odorless and deadly gas that must be mixed with fresh air a Operate only in well ventilated areas b Never operate indoors 4 NOISE HAZARD Excessive noise is not only tiring b...

Страница 4: ...isassembled in bag 5 Remove the four bolts which hold down the generator feet to the pallet 6 Lift the generator from the pallet by means of the lifting eye on the top of the generator 7 Inspect the generator carefully for freight loss or damage If loss or damage is noted at time of delivery require that the person making the delivery make note of the loss or damage on the freight bill or sign the...

Страница 5: ...ce The retainer pin will protrude approximately 3 8 when fully seated See Figure 1 7 Repeat steps 4 through 6 for each brass pin Make sure to connect the neutral lead cable identified and color coded in conformance with the applicable local electrical codes to the large diameter pin N on the plug WARNING Electrical Shock DURING THE NEXT STEP THE LOAD DISCONNECT PLUG SHOULD NOT BE PLUGGED INTO ITS ...

Страница 6: ...SONALINJURY IF THE GENERATOR IS TO BE USED AS A STANDBY POWER SOURCE A SPECIAL DISCONNECT SWITCH MUST BE INSTALLED TO SEPARATE THE GENERATOR AND THE COMMERCIAL POWER LINES THE DISCONNECT MUST ISOLATE THE GENERATOR FROM THE COMMERCIAL POWER LINES AND THE LOAD WHEN THE GENERATOR IS ON STANDBY AND MUST ISOLATE THE COMMERCIAL POWER LINES FROM THE LOAD AND THE GENERATOR WHEN THE GENERATOR IS SUPPLYING ...

Страница 7: ...motor not its starting current which is a lot higher Motor starting current requirements vary greatly by motor size and type Repulsion induction type motors are the easiest to start typically using 1 1 2 to 2 1 2 times as much current to start as to run capacitor type motors usually require 2 to 4 times as much current to start as to run split phase type motors are the hardest to start normally us...

Страница 8: ...HUTDOWNPROCEDURE 1 Switch off electrical load 2 Reduce speed of engine driving generator to idle 3 Disengage power take off drive and allow generator to coast to a stop WARNING Personal Injury Never try to manually stop the generator Always let it coast until it stops 5 Shut off the engine 4 Disconnect drive shaft tumbling bar power take off end first then generator end Figure 6 Figure 7 3 Make su...

Страница 9: ...nd generator mount ing hardware should be tight Clean and inspect the generator after storing it for long periods and after using it in extremely dusty conditions or in severe weather such as rain or blowing snow Lubrication The generator bearings are factory lubricated and sealed and require no further lubrication The generator input shaft should be cleaned and lubricated with a thin film of grea...

Страница 10: ...d of the armature are the generator output slip rings For proper generator output the surface of the slip rings must have a smooth shiny highly polished finish Normal brush seating will transfer a shiny black finish that will seat the copper surface This finish should not be removed unless it becomes dull or begins to build up Under sustained use it is advisable to check and if necessary polish th...

Страница 11: ...Either a high or low resistance reading will be obtained 7 Reverse the meter leads black lead to the DC NEG and red to the AC terminals each in turn An opposite reading should be observed 8 Check each terminal to the case An open circuit very high resistance reading should be observed A battery powered test light may be used Follow the same proce dures described above A good diode element will all...

Страница 12: ...ine if necessary 4 Incorrect field excitation 4 Check for worn brushes and weak or broken brush springs No load output low replace as required Check input AC voltage to rectifier Check rectifier output DC voltage to positive DC brush If no DC voltage is present at the brush replace the rectifier Check for dirty slip rings Clean them if they are dirty High voltage 1 Engine speed too fast 1 Check en...

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