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DT SWISS SPLINE WHEEL, Техническое руководство

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1. GENERAL .................................................................................................................3

1.1 Validity .......................................................................................................................... 3
1.2 Safety ........................................................................................................................... 3
1.3  Target group ................................................................................................................. 3
1.4 Layout ........................................................................................................................... 3
1.5  DT Swiss manual concept ........................................................................................... 3
1.6  General Maintenance Information .............................................................................. 4
1.7  Environmental protection ............................................................................................ 4
1.8  Exclusion of liability ..................................................................................................... 4
1.9 Warranty ....................................................................................................................... 4

2.  CONVERTING THE END CAPS .................................................................................5

2.1  Converting the end caps on the front wheel [plugged-in end caps] ......................... 5
2.2  Changing the end caps on the front wheel [pressed-on end caps] ........................... 7
2.3  Converting the end caps on the rear wheel ............................................................... 11

3.  HUB MAINTENANCE ...............................................................................................13

3.1  Service intervals .......................................................................................................... 13
3.2 Safety ........................................................................................................................... 13
3.3  Rear hub maintenance with Ratchet and Ratchet LN system ................................... 14
3.4  Maintenance of the rear wheel hub with Ratchet EXP

®

 System ............................... 20

4.  MAINTENANCE OF THE WHEEL .............................................................................26

4.1  Service intervals .......................................................................................................... 26
4.2 Safety ........................................................................................................................... 26
4.3  Changing a spoke: Basics ........................................................................................... 27
4.4  PHR System: Basics .................................................................................................... 29
4.5  Replacing a spoke with crossed lacing ....................................................................... 30
4.6  Replacing a spoke with radial lacing .......................................................................... 33

5.  TROUBLE SHOOTING ...............................................................................................36

5.1  Trouble Shooting Hubs ................................................................................................ 36
5.2  Trouble Shooting Wheels ............................................................................................ 37

6.  TECHNICAL DATA ....................................................................................................38

6.1  Spoke tension .............................................................................................................. 38
6.2 Tolerances .................................................................................................................... 38

Содержание SPLINE WHEEL

Страница 1: ...SPLINE WHEELS TECHNICAL MANUAL V2022 03...

Страница 2: ...onverting the end caps on the rear wheel 11 3 HUB MAINTENANCE 13 3 1 Service intervals 13 3 2 Safety 13 3 3 Rear hub maintenance with Ratchet and Ratchet LN system 14 3 4 Maintenance of the rear wheel...

Страница 3: ...erienced user the possibility to carry out minor service work himself If you have any doubts about your own abilities you should definitely contact an expert or a DT Swiss Service Center Any warranty...

Страница 4: ...the discretion of the user If components are damaged by the usage of differing tools the user is liable DT Swiss special tools are precision tools Damage free mounting and dismounting of the componen...

Страница 5: ...END CAPS OVERVIEW 1 2 1 end cap non drive side 2 end cap drive side You can find the possible conversion options for your wheel at dtswiss com en support product support REQUIRED WEARING PARTS AND MA...

Страница 6: ...into a vise with ground clamping jaws and pull the hub wheel upwards 2 Clean both end caps and ball bearings with a dry cloth 3 Grease the bearings and the inner surface of both end caps 4 Put on the...

Страница 7: ...You can find the possible conversion options for your wheel at dtswiss com en support product support REQUIRED TOOLS Tools Specification Quantity Article number Tool set 350 15 mm includes 1 HWTXXX00...

Страница 8: ...ch the ball bearing while the end caps are being levered out 1 Insert the mounting pin into one of the end caps Risk of damage see note 2 Push the mounting pin downwards see picture 3 Remove end cap a...

Страница 9: ...d cap non drive side Push the end cap with cover onto the small diameter of the installation cylinder end cap drive side Fit the end cap with cover onto the large diameter of the installation cylinder...

Страница 10: ...r 12 mm and 5 mm axes plug in end caps are fitted instead of the pressed on end caps 1 Grease the bearings and the inner surface of both end caps 2 Put on the left and the right end cap The shorter en...

Страница 11: ...1 end cap non drive side 2 end cap drive side You can find the possible conversion options for your wheel at dtswiss com en support product support REQUIRED WEARING PARTS AND MATERIALS Wearing parts M...

Страница 12: ...ly into a vise with ground clamping jaws and pull the hub wheel upwards 2 Clean both end caps and ball bearings with a dry cloth 3 Grease both bearings and the inner side of both end caps 4 Put on the...

Страница 13: ...rain mud snow as required Full hub service see Technical Manual at dtswiss com Under normal operating conditions 12 months in extreme operating conditions frequent riding in rain mud snow as required...

Страница 14: ...6 1 1 end cap non drive side 4 ratchet 2 spacer 5 freewheel body 3 spring 6 end cap drive side REQUIRED WEARING PARTS AND MATERIALS Wearing parts Materials Specification Quantity Article number DT Swi...

Страница 15: ...HEEL SYSTEM 1 Pull off both end caps by hand If the end caps cannot be pulled off by hand clamp the end caps carefully into a vise with ground clamping jaws and pull the hub wheel upwards 2 Pull the f...

Страница 16: ...ually starts at the outer circumference and shows itself by strongly flattened edges with uneven wear In case of heavy wear the ratchets must be changed immediately 3 Check the freewheel body for dama...

Страница 17: ...aling Only apply a thin even layer of grease Only use the red DT Swiss special grease 1 Apply DT Swiss special grease evenly to the outer and the inner toothing of the ratchets using a fine brush For...

Страница 18: ...rest with its small diameter on the ratchet PUTTING ON THE FREEWHEEL BODY AND THE END CAPS 1 Put the freewheel body onto the hub 2 Check if the freewheel body can be turned and if the ratchets are eng...

Страница 19: ...end caps by hand CHECK THE FUNCTIONALITY 1 Turn the freewheel body in both directions The freewheel body can be turned counterclockwise easily The ratchets engage audibly and perceptibly The freewheel...

Страница 20: ...on drive side 4 loose ratchet 7 freewheel body 2 threaded ratchet 5 spring 8 end cap drive side 3 spacer 6 washer REQUIRED WEARING PARTS AND MATERIALS Wearing parts Materials Specification Quantity Ar...

Страница 21: ...HEEL SYSTEM 1 Pull off both end caps by hand If the end caps cannot be pulled off by hand clamp the end caps carefully into a vise with ground clamping jaws and pull the hub wheel upwards 2 Pull the f...

Страница 22: ...ually starts at the outer circumference and shows itself by strongly flattened edges with uneven wear In case of heavy wear the ratchets must be changed immediately 3 Check the freewheel body for dama...

Страница 23: ...y not work The ratchets may slip during pedaling Only apply a thin even layer of grease Only use the red DT Swiss special grease 1 Apply DT Swiss special grease with a fine brush evenly on the face te...

Страница 24: ...dy onto the hub 2 Check if the freewheel body can be turned and if the ratchets are engaging 3 Grease both bearings and the inner side of both end caps 4 Put on the left and the right end cap The shor...

Страница 25: ...l body in both directions The freewheel body can be turned counterclockwise easily The ratchets engage audibly and perceptibly The freewheel body cannot be turned clockwise 2 Check the tightness of th...

Страница 26: ...rectly fastened before each ride Rim brake wheels Remove any contaminations especially oil and traces of grease from the brake surfaces Check the degree of wear of the brake pads Remove any entrenched...

Страница 27: ...er the tire nor the Tubeless Ready Tape must be removed The disadvantage of this method is that traces of the tool can often be seen on the nipple With the help of the DT Swiss nipple key the nipple c...

Страница 28: ...ke sure that the spoke is not damaged and not scratched Flat spokes Flat spokes must also be held while the nipple is tightened and loosened This must be done with a spoke holder depending on the spok...

Страница 29: ...pecially developed DT Squorx Pro Head ball head nipple in the direction of pull minimizing the risk of spoke breakage MOUNTING OF THE PHR SYSTEM 1 Grease the contact surface of the PHR washer and Squo...

Страница 30: ...ITH CROSSED LACING OVERVIEW 1 2 3 4 5 1 nipple 4 spoke 2 PHR washer 5 hub 3 rim Not all wheels are equipped with PHR washers REQUIRED TOOLS Tools Specification Quantity Article number see 4 3 Changing...

Страница 31: ...e to be replaced is still intact it can be cut with a cutter or similar 2 Cut spoke with a cutter if necessary a Release the spoke using a screw clamp b Cut the spoke carefully c Remove the screw clam...

Страница 32: ...side and unthread the spoke to be changed red If the spoke cannot be pushed out of the hub flange the spoke crossing the opposite spoke and the spoke to be changed blue can also be loosened 7 Remove t...

Страница 33: ...Wheels Technical Manual 33 4 6 REPLACING A SPOKE WITH RADIAL LACING OVERVIEW 1 2 3 1 nipple 2 rim 3 spoke REQUIRED TOOLS Tools Specification Quantity Article number see 4 3 Changing a spoke Basics on...

Страница 34: ...spoke with nipple and PHR washer from the rim 3 Intact spoke Unscrew the nipple see 4 3 Changing a spoke Basics on page 27 4 Remove the spoke end from the hub 5 Attaching a new spoke 6 Screw on a new...

Страница 35: ...SPLINE Wheels Technical Manual 35 8 Check the condition of the ball bearing 9 If heavily contaminated clean and lightly grease the bearings 10 Mount the end cap...

Страница 36: ...Overview page 14 Ratchet EXP hub Overview page 20 Ball bearings are worn out Replace ball bearings Hub rotates stiffly Ball bearings are worn out Replace ball bearings Ball bearing non drive side too...

Страница 37: ...m weight ensure that this is not exceeded Re build wheel with new PL nipples or Spoke Freeze Creaking noises from spoke crossings Friction of the spokes at crossing points short term Lightly grease oi...

Страница 38: ...sion of the higher tensioned wheel side N Disc Brake Front wheel 1 200 950 1150 1000 Rear wheel 1 300 1 050 1250 1100 Rim Brake Front wheel 1 100 900 1050 950 Rear wheel 1 300 1 050 1250 1100 Hybrid F...

Страница 39: ...64 600 Oborniki Poland service pl dtswiss com DT SWISS AG L ngfeldweg 101 CH 2504 Biel Bienne service ch dtswiss com DT SWISS INC 2493 Industrial Blvd USA Grand Junction CO 81505 techusa dtswiss com D...

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