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User Manual of CIC-D100 Ion Chromatograph

53

path, increased baseline noise and other consequences. When such phenomena occur,

replacement of sealing ring and plunger rod can be considered. The steps for replacing the pump

sealing ring is as follows:

1. Turn off the infusion pump and the main switch of the instrument power supply;

2. Unscrew the screws around the infusion pump counterclockwise to remove the infusion

pump;

3. Unscrew the four screws of the pump head counterclockwise. The inside of the removed

pump head is shown in the following figure. Carefully and gently remove the plunger rod

and sealing ring after unscrewing;

Pump head

Inside of the pump head

Figure 6-3 Replacement of the sealing ring

4. Replace the new plunger rod and the sealing ring and reassemble them completely.

Any lateral movement will cause the plunger rod to break. The plunger rod should

be operated vertically.

6.5 Replacement of conductivity cell

1. Turn off the conductivity cell heating button, stop the pump and turn off the power supply

of the instrument on the reverse control software;

2. Disconnect PEEK pipeline and joint;

3. Use a screwdriver to remove the three screws on the conductivity cell;

4. Remove the conductivity cell from the DB joint;

Sealing

ring

Plunger

rod

Warning

Содержание CIC-D100

Страница 1: ...1 User Manual of CIC D100 Ion Chromatograph Chongqing Drawell Instrument Co Ltd...

Страница 2: ...eval system or translated into other national languages or computer languages in any form or way Without the permission of Chongqing Drawell Instrument Co Ltd it should not be disclosed to any third p...

Страница 3: ...NT GENERATOR OPTIONAL 16 2 8 SCHEMATIC DIAGRAM OF SYSTEM FLOW PATH 19 3 WORKING SOFTWARE 21 3 1 KILOSPECTRUM WORKSTATION 21 3 2 REVERSE CONTROL SOFTWARE 21 3 2 1 Interface menu function 22 3 2 2 Inter...

Страница 4: ...AND CLEANING OF THE CHECK VALVE 51 6 3 1 Steps of cleaning check valve 51 6 3 2 Replacement of check valve 52 6 4 REPLACEMENT OF SEALING RING OR PLUNGER ROD 52 6 5 REPLACEMENT OF CONDUCTIVITY CELL 53...

Страница 5: ...LATION OF CHROMATOGRAPHIC COLUMN AND SUPPRESSOR 66 B 7 1 Installation of chromatographic column 66 B 7 2 Installation of suppressor 67 B 8 CONNECTING WASTE LIQUID PIPES 67 B 8 1 Installation of waste...

Страница 6: ...easily measure samples containing both minor components and high content components such as dialysate and eye washing liquid In many other fields CIC D100 Ion Chromatograph can also provide complete...

Страница 7: ...will not cause personal injury remind you of dangerous environment that may cause serious damage to the instrument or endanger personal safety remind you of dangerous environment that may cause immedi...

Страница 8: ...void the damage to the circuit board See section 2 4 The suppressor cable should be connected properly otherwise no current will be applied See section 6 8 Do not replace the fuse at will If you canno...

Страница 9: ...solution with strong corrosivity is filled in the eluent generation tank Please wear rubber gloves and goggles during operation to prevent burns See section 6 10 4 Precautions for experimental operat...

Страница 10: ...tivity cell and suppressor See section B 7 to prevent siphoning of waste liquid please check whether the waste liquid pipe is bent squeezed or raised at any time See section B 8 Waste liquid bottles s...

Страница 11: ...on the labels of the cabinet or components of CIC D100 Ion Chromatograph AC Grounding Power on Power off Ultra pure water index Technical indicators Resistivity 18 25 M cm TOC 10 ppb Metal ion 1 ppb...

Страница 12: ...alve The injection valve is a six way valve made of stainless steel The sample to be analyzed is manually injected into the quantitative loop through the injection port by a injector See section 2 2 f...

Страница 13: ...e instrument 1 3 Component panel of the instrument Figure 1 3 Instrument assembly panel Pump display The pump display shows the pressure and flow rate when the system is running Pressure sensor Conduc...

Страница 14: ...and 45 The specific setting temperature is subject to the operating temperature of the chromatographic column you have configured The heater has built in eluent preheating module The eluent entering...

Страница 15: ...data line and outputs the signal detected by the ion chromatograph to the working software Power cord port One end of the power cord is connected to the instrument and the other end is plugged into a...

Страница 16: ...ccording to the pressure change It has the functions of overpressure automatic alarm self stop of pump and self protection The pressure setting can be performed on the reverse control software 2 1 1 P...

Страница 17: ...e specific circulation sequence is shown in Figure 2 1 Load position Inject position Figure 2 1 Working principle of six way valve 2 3 Column heater The column heater provides a constant temperature e...

Страница 18: ...f electrode polarization and electric double layer is well eliminated and the influence of electrode pollution on sensitivity is reduced 4 In the conductivity detection system the suppressor effective...

Страница 19: ...table for analysis of different substances The reference electrode usually uses Ag AgC1 or saturated calomel electrode The counter electrode is made of gold platinum glassy carbon titanium stainless s...

Страница 20: ...he signal value of ions to be tested thus improving the testing capability of ion chromatograph The operation principle of suppressor is shown in Figure 2 4 After use the residual inorganic salts in t...

Страница 21: ...needs to be input at the end of the infusion pump and no operator is required to prepare a drenching solution which can reduce the abrasion of the plunger of the infusion pump by salt solution crysta...

Страница 22: ...ion from leaking If the eluent generator is used for the first time remove the plug of the exhaust port and connect the exhaust pipe with the on off valve to the exhaust port at the bottom of the bott...

Страница 23: ...sing membrane under a certain osmotic pressure for elimination The recommended daily working pressure is 8MP Precautions the liquid storage tank is filled with high concentration KOH or MSA solution w...

Страница 24: ...a value greater than 100 in the Concentration column 2 8 Schematic diagram of system flow path Schematic diagram of chromatographic system flow path is shown in Figure 2 8 Figure 2 8 Schematic diagra...

Страница 25: ...e When the sample is loaded into the quantitative loop the sample injection valve is switched to the analysis state to bring the sample in the quantitative loop into the flow path The mixed solution o...

Страница 26: ...nagement Another major feature of this software is its close combination with Microsoft Office For example it can directly generate analysis reports in Word The quantitative results or summaries of mu...

Страница 27: ...m menu includes two items Parameter Setting and Maintenance Parameter Parameter settings Parameter settings include equipment communication port setting spectrogram software setting interface style se...

Страница 28: ...ime For CIC D160 CIC D120 CIC D100 and CIC P60 models single channel is matched The number of channel is set to 1 One communication port is matched with one channel Figure 3 2 Communication port setti...

Страница 29: ...e when the chromatography workstation software is not started Figure 3 4 Spectrogram software setting Collection time If the sampling collection time exceeds this set time spectrogram collection will...

Страница 30: ...ent to the chromatography workstation software c Interface style This setting allows users to customize the background color font color font name font size and font type of the information display fra...

Страница 31: ...erface When the plunger pump pressure is less than the lower limit set by the software pressure delay for 2 minutes and turn off the pump suppressor current and eluent current When the plunger pump pr...

Страница 32: ...e delay command which is customizable can be added in the middle Click the button on the left to pop up the window for adding new items as shown below Select the item Delay x ms and the input box will...

Страница 33: ...prompt will appear in the main interface On the contrary after removing the check option and confirming the timing shutdown will be canceled If only On is checked after the timing is finished the soft...

Страница 34: ...ings This item is reserved and will not be used for the time being e Sequence injection This item is reserved and will not be used for the time being f Automatic injection This menu item is a check op...

Страница 35: ...ameter setting menu Click this option to pop up the following window as shown in Figure 3 16 Click the mode option to display three amperometric modes for choice Please select the corresponding mode a...

Страница 36: ...mode input the potential value and click Set to complete the potential setting After the first setting is completed it will be defaulted for future operation Figure 3 17 DC Ampere parameters setting...

Страница 37: ...D100 Ion Chromatograph 32 holding time and check whether to integrate Then operate according to the setting Figure 3 18 Pulse ampere parameters setting 1 The button area above the window 3 2 2 Interfa...

Страница 38: ...be pressed automatically when the program is started Otherwise it needs to be started manually The injection signal is only responded when the collection is started c Baseline zero button Send an inst...

Страница 39: ...n Press it again to close the thermostatic control After the column temperature control is started the real time column temperature data will be displayed in the column temperature value display frame...

Страница 40: ...perature control is started the real time cell temperature data will be displayed in the cell temperature value display frame to the left of the button 5 Suppressor area Figure 3 24 Suppressor Area a...

Страница 41: ...et the concentration value of the eluent generator step by step The gradient indicator will change from red to green After the gradient operation completed the concentration value will automatically r...

Страница 42: ...ure 3 28 Start button of eluent generator This button is to download the input gradient data to the external eluent generator After successful download the downloaded gradient data can be found on the...

Страница 43: ...mobile phase bottle and can be directly operated 4 3 Checking all connections Make sure that the eluent bottle is full of eluent all pipe joints are tightly connected suppressor cables are completely...

Страница 44: ...gnificant changes in anion concentration within one week 4 5 2 Sample Pretreatment Cleaner samples such as acid rain drinking water and filter liquor of atmospheric smoke can be directly injected for...

Страница 45: ...es manual injection and automatic injection When using an automatic sampler for injection disconnect the instrument from its own injection valve line connect the automatic sampler injection valve from...

Страница 46: ...tic sampler 3 After placing the sample tray into the automatic sampler set the parameters of the automatic sampler For specific operation please refer to the specifications of each model of automatic...

Страница 47: ...iments should be checked for pollution When the filter head is relatively new it is pure white Please clean or replace the filter head in time when it changes color 3 Turn on the instrument at least o...

Страница 48: ...cleaning 2 The six way injection valve is blocked Solution Investigate in sequence according to the direction of liquid flow find out the fault points and eliminate them 3 The chromatographic column...

Страница 49: ...water nitric acid solution or absolute ethyl alcohol for ultrasonic cleaning for 5 min There are bubbles in the main flow path Solution Remove the chromatographic column and flush with water to remov...

Страница 50: ...is too high Solution Reduce the concentration of eluent 3 Applied potential and integration time are inappropriate Solution Replace potential and integration time 5 6 Low response value 1 The sample c...

Страница 51: ...es not work Solution Check whether the eluent generator cable is connected or replaced 5 The amperometric detection cell is not working Solution Check whether the connecting cable at the inlet and out...

Страница 52: ...ucing the column efficiency Solution Regenerate the column or replace the column 5 11 Poor repeatability 1 Injection Injection volume is not constant Solution Inject more than 10 times the volume of t...

Страница 53: ...tion Replace the suppressor with a new one 5 12 Poor linearity 1 The solution is contaminated Solution Reconfigure the solution 2 The ultrapure water is impure Solution Replace the ultrapure water 3 T...

Страница 54: ...ethyl alcohol for ultrasonic cleaning 5 14 Handling of abnormal instrument control 1 Device type query failed Reason After the software connects the instrument successfully the type of the instrument...

Страница 55: ...ssure drops abnormally it indicates that this connection is the pipe blockage When the system is under a too high pressure and fails to operate the components of the flow path system should be connect...

Страница 56: ...system pressure and flow rate Therefore cleaning or replacing check valves can be considered when such situation occurs 6 3 1 Steps of cleaning check valve 1 Close the infusion pump 2 Use a wrench to...

Страница 57: ...of the unobstructed check valve Liquid enters from the coil side and exits from the loop free side 6 3 2 Replacement of check valve 1 Carefully disassemble the check valve according to the steps of cl...

Страница 58: ...following figure Carefully and gently remove the plunger rod and sealing ring after unscrewing Pump head Inside of the pump head Figure 6 3 Replacement of the sealing ring 4 Replace the new plunger r...

Страница 59: ...ic detection cell gasket When configuring the amperometric detector replace the amperometric detection cell gasket as follows 1 Turn off the amperometric detection cell stop the pump and turn off the...

Страница 60: ...Replacement Reference Electrode The time limit of the reference electrode is about three months The reference electrode should be soaked in saturated potassium chloride solution when not in use When...

Страница 61: ...sealing leave for activation for not less than 30 minutes Activation is completed Steps of replacing the suppressor 1 Turn off the suppressor current and stop the pump 2 Disconnect the suppressor cab...

Страница 62: ...od condition and its metal shells at both ends should be free from rust 6 During installation ensure that the fuse is pushed into the original position after it is in the middle of the fixing clip 7 C...

Страница 63: ...of eluent generation tank 4 Open the two plugs of the new eluent generation tank and connect them to the pipeline These two joints can be connected at will irrespective of outlet or inlet Figure 6 8 P...

Страница 64: ...t generation tube to expose the capture column below 3 Disconnect the cable of the capture column and remove the surrounding pipeline Figure 6 9 Capture column pipeline connection 4 Connect the captur...

Страница 65: ...upply 110 240V 50Hz 60Hz 150W Fuse 5 20mm AC250V T6 3AL A 2 Physical correlation Dimensions excluding eluent bottle and eluent generator Height Width Depth 310 515 386mm Weight 22kg A 3 Environmental...

Страница 66: ...ement of responsibility in time Check and count the articles against the packing list If there are any omissions or errors please contact us in time since the instrument is heavy please ask two or mor...

Страница 67: ...ng the instrument to computer The CIC D100 instrument is connected with the computer through a data line 1 Take out the data cable in the instrument accessory box 2 Connect the DB fitting end of the d...

Страница 68: ...to the trigger port When connected if the groove is perceived to be clamped in the connection is completed Figure B 1 SHA 1 trigger port B 5 2 Steps for connecting SHA 11D to instrument trigger line...

Страница 69: ...and the computer when working RS232 or USB serial port line can be used when the automatic sampler is connected to the computer See the following figure for the connection between the automatic sampl...

Страница 70: ...ignal line to send the collection start signal to the reverse control workstation Figure B 5 SHA 15 automatic sampler connection diagram Please refer to the user manual of SHA 15 automatic sampler for...

Страница 71: ...n will briefly introduce the installment of chromatographic column and suppressor Before starting the installation please carefully read the user manual in the packing box to understand the detailed u...

Страница 72: ...chromatographic column to the ELUENT IN interface of the suppressor 2 Connect the suppressor ENLUENT OUT joint to the IN interface of the conductivity cell 3 Connect the OUT interface of the conductiv...

Страница 73: ...ipe into the waste liquid bottle The waste liquid bottle should not be sealed because the continuous self regeneration suppressor uses electrolysis to suppress the background during the operation of t...

Страница 74: ...not normally used the pump head should be rinsed clean to avoid residual crystals in the pump head damaging the pump head The flushing steps are as follows 1 Connect the back flushing pipeline of the...

Страница 75: ...tware 4 Confirm whether the eluent flow path finally flows out from the REGEN OUT end of the suppressor and whether the pump pressure is stable 5 Confirm whether the background baseline conductance is...

Страница 76: ...mp display screen or reverse control software Record the real time pressure of the pump and the change amplitude should be less than 0 4MPa B 13 Pressurization of eluent bottle optional CIC D100 instr...

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