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5.  HEALTH AND SAFETY INFORMATION

5.1  GENERAL RULES WHEN USING LIQUID COOLED INDUCTION 

HEATING TOOL

Do not leave tool unattended while it is turned on. Always deactivate tool via the master switch 
when not using it for heating! 

Make sure that the unit has sufficient air supply for cooling.

Make sure that the ventilation openings are clean and free of dust and dirt, to not restrict the 
flow of cooling air. 

Do not attempt to repair your tool. The device contains no user-reparable components.

The user is responsible for the system and the use in accordance with the instructions shown 
in this Manual. Draper Tools is not liable for any damage due to incorrect use or operation.  

Only persons who have had correct training can operate the equipment. Do not use the 
equipment when under the influence of drugs, alcohol or medication. 

Keep persons standing around at a safe distance while working with the device, including 
while the heated material is cooling down.  

Avoid working in rain, water and humid environments. Keep the working area well ventilated 
and dry, clean and well lit. 

5.2 ELECTRIC 

SHOCK

CAUTION! Never remove casing and do any activity with the induction heater unless you have first 
disconnected the plug from the socket. Then wait at least 2 minutes after unplugging it. 
DO NOT OPERATE THE EQUIPMENT IN RAIN OR IN MOIST ENVIRONMENTS.

CAUTION!

 Any and all maintenance on the electrical section may only be made by persons with 

adequate electrical engineering qualification. Any unauthorised servicing work poses the risk of 
electric shock.

5.3  CAUTION! HOT SURFACE

CAUTION! Do not touch any objects located near the induction heater unless you have checked 
that it has cooled down. 
Do not touch the induction coil when switched on.
ALWAYS wear protective gloves, goggles or other protection when handling the device as there is 
a risk of burns.

5.4  RISK OF FIRE

DO NOT OPERATE THE EQUIPMENT IN ENVIRONMENTS WITH AN EXPLOSION HAZARD!
Do not overheat parts.
Do not heat materials above their melting point. 
Keep flammable substances outside the working area.
Do not put the device on, over or near flammable surfaces. 
Do not use the machine if it is near objects that may contain flammable particles of dust, gas, 
vapour or liquids. After completion of work with the device, check the area to make sure everything 
is secure and there is no risk of sparks, flames and fire.

10. MAINTENANCE & TROUBLESHOOTING

10.3 TECHNICAL PARAMETERS

 Error 

Description

 1 

Undervoltage

 2 

Overvoltage

 3 

Input 

overcurent

 4, 

Output 

overcurrent

 6 

Overload

 

7, 8 

Frequency – min/max

 

9, 10, 11 

Resonance circuit and frequency control error

 

12 

Out of coolant

 

13 

Hose squeezed or clogged

 

14 - 18 

Device overheating

 

19 

Wrong power supply frequency

 

20 - 256 

Device servicing errors

- 22 -

- 7 -

Содержание 76171

Страница 1: ...nt is part of the product keep it for the life of the product passing it on to any subsequent holder of the product Read all these instructions before assembling operating or maintaining this product This manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure its correct and safe use By following ...

Страница 2: ...IS MANUALS SAFETY CONTENT WARNING Information that draws attention to the risk of injury or death CAUTION Information that draws attention to the risk of damage to the product or surroundings 1 4 COPYRIGHT NOTICE Copyright Draper Tools Limited Permission is granted to reproduce this publication for personal and educational use only Commercial copying redistribution hiring or lending is prohibited ...

Страница 3: ... 8 5 6 ELECTROMAGNETIC EFFECTS 8 6 TECHNICAL DESCRIPTION 6 1 IDENTIFICATION 9 7 UNPACKING AND CHECKING 7 1 PACKAGING 10 8 ASSEMBLING THE INDUCTION HEATING TOOL 8 1 UNPACKING AND FIRST START 11 8 2 COOLANT REFILLING 11 8 3 SUPPORTED TECHNOLOGIES 1 HCS3 Heating Control System 3 12 2 BIPT Boost Induction Power Technology 12 3 DIPA Dynamic Induction Power Adjust 12 4 QST Quiet Cooling Technology 12 5 ...

Страница 4: ...icator lamp has to following statuses 18 2 HC Heating mode 18 3 Po L Maximum output power 18 4 ic L Power Line Current Limit 19 5 FIL Coolant filling and venting 19 6 CoL Cooling settings 19 7 RC Remote control 19 8 FAC Factory setting 19 9 Firmware 19 10 Unlock code 19 9 7 REMOTE CONTROL 19 9 8 REPLACEABLE HEATING INDUCTOR EXTENDERS 20 9 9 HEATING INDUCTOR HEAD REPLACEMENT PROCEDURE 20 10 MAINTEN...

Страница 5: ...ons accidents or repairs attempted or made by any personnel other than the authorised Draper warranty repair agent Note If the tool is found not to be within the terms of warranty repairs and carriage charges will be quoted and made accordingly This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised Your Draper guarantee is not effe...

Страница 6: ...l injury This machine is not a toy and must be respected The environment will have a negative result on its operation if you are not careful If the air is damp components will rust If the machine is unprotected from dust and debris components will become clogged And if not cleaned and maintained correctly or regularly the machine will not perform at its best 11 EXPLANATION OF SYMBOLS 11 1 EXPLANAT...

Страница 7: ...lugging it DO NOT OPERATE THE EQUIPMENT IN RAIN OR IN MOIST ENVIRONMENTS CAUTION Any and all maintenance on the electrical section may only be made by persons with adequate electrical engineering qualification Any unauthorised servicing work poses the risk of electric shock 5 3 CAUTION HOT SURFACE CAUTION Do not touch any objects located near the induction heater unless you have checked that it ha...

Страница 8: ...umstances of device use Considerate use and preventive maintenance help prevent needless defects and malfunctions Perform checks as per standards and law in force Only workers with adequate electrical engineering qualifications may carry out any jobs on the device WARNING Any handling of the power supply including maintenance requires its disconnection from the power supply To prevent injuries alw...

Страница 9: ...ith tap water anti freeze or any other liquid Use ONLY approved Draper liquid coolant 1 Turn off the device using the switch at the back of the device 2 Make sure the coolant tank is safely closed 3 Grasp the grip so that it is in a vertical position with the head facing upwards at least 20 cm above the power supply unit Maintain this position through the entire replacement procedure 4 Unscrew the...

Страница 10: ...nables limitation of current consumed from the power line which permits trouble free use of the device in power grids with poorer switch gear or low amperage availability e g in repairs construction industry workshops when using a generator etc 5 FIL Coolant filling and venting Used for manual activation of venting and coolant filling 6 CoL Cooling settings Used for selecting the preferred cooling...

Страница 11: ...r selection GREEN Value setting Description Display Value Unit Return exit Heating mode REG CF constant magnetic field current CP constant heating power Remote control rc OFF PEd on off control power set on device PEA analog current coil 0 5V 10V Input Current Limit ic L min 6 0A max 16 5A limitation on maximum input current Max output power Po L min 2kVA max 4 5kvA default m is 4kVA Cooling CoL L...

Страница 12: ...ncreases the maximum continuous heating time and saves energy Advantages Power control by moving nearer or further Fine heating Lower loss in heating particularly for open coils or when moving focus coil away from material 9 Controlled power mode CP In this mode the device tries to deliver and maintain the set amount of introduced heat or energy to the material The advantage is a controlled amount...

Страница 13: ...er duty tE temperature Errors Err error history The following parameters are available in Info Note See annex for a list of errors 1 P Power transmitted Shows the current device power output in Watt which approximately after deducting loss in cable and heating head matches the power or energy introduced to the material being heated It is thus a parameter directly related to heating speed and tempe...

Страница 14: ...g in kW during the heating Indicator lamp Status RED Heating time settings GREEN Timer active heating in progress FLASHING GREEN Timer active timeout Indicator lamp Status RED Parameter selection FLASHING GREEN Latest reading FLASHING RED Current reading during the heating Indicator lamp Status GREEN cooling in progress FLASHING GREEN only water circuit active venting YELLOW warning near overheati...

Страница 15: ...g in kW during the heating Indicator lamp Status RED Heating time settings GREEN Timer active heating in progress FLASHING GREEN Timer active timeout Indicator lamp Status RED Parameter selection FLASHING GREEN Latest reading FLASHING RED Current reading during the heating Indicator lamp Status GREEN cooling in progress FLASHING GREEN only water circuit active venting YELLOW warning near overheati...

Страница 16: ...er duty tE temperature Errors Err error history The following parameters are available in Info Note See annex for a list of errors 1 P Power transmitted Shows the current device power output in Watt which approximately after deducting loss in cable and heating head matches the power or energy introduced to the material being heated It is thus a parameter directly related to heating speed and tempe...

Страница 17: ...ncreases the maximum continuous heating time and saves energy Advantages Power control by moving nearer or further Fine heating Lower loss in heating particularly for open coils or when moving focus coil away from material 9 Controlled power mode CP In this mode the device tries to deliver and maintain the set amount of introduced heat or energy to the material The advantage is a controlled amount...

Страница 18: ...r selection GREEN Value setting Description Display Value Unit Return exit Heating mode REG CF constant magnetic field current CP constant heating power Remote control rc OFF PEd on off control power set on device PEA analog current coil 0 5V 10V Input Current Limit ic L min 6 0A max 16 5A limitation on maximum input current Max output power Po L min 2kVA max 4 5kvA default m is 4kVA Cooling CoL L...

Страница 19: ...nables limitation of current consumed from the power line which permits trouble free use of the device in power grids with poorer switch gear or low amperage availability e g in repairs construction industry workshops when using a generator etc 5 FIL Coolant filling and venting Used for manual activation of venting and coolant filling 6 CoL Cooling settings Used for selecting the preferred cooling...

Страница 20: ...ith tap water anti freeze or any other liquid Use ONLY approved Draper liquid coolant 1 Turn off the device using the switch at the back of the device 2 Make sure the coolant tank is safely closed 3 Grasp the grip so that it is in a vertical position with the head facing upwards at least 20 cm above the power supply unit Maintain this position through the entire replacement procedure 4 Unscrew the...

Страница 21: ...umstances of device use Considerate use and preventive maintenance help prevent needless defects and malfunctions Perform checks as per standards and law in force Only workers with adequate electrical engineering qualifications may carry out any jobs on the device WARNING Any handling of the power supply including maintenance requires its disconnection from the power supply To prevent injuries alw...

Страница 22: ...lugging it DO NOT OPERATE THE EQUIPMENT IN RAIN OR IN MOIST ENVIRONMENTS CAUTION Any and all maintenance on the electrical section may only be made by persons with adequate electrical engineering qualification Any unauthorised servicing work poses the risk of electric shock 5 3 CAUTION HOT SURFACE CAUTION Do not touch any objects located near the induction heater unless you have checked that it ha...

Страница 23: ...l injury This machine is not a toy and must be respected The environment will have a negative result on its operation if you are not careful If the air is damp components will rust If the machine is unprotected from dust and debris components will become clogged And if not cleaned and maintained correctly or regularly the machine will not perform at its best 11 EXPLANATION OF SYMBOLS 11 1 EXPLANAT...

Страница 24: ...ons accidents or repairs attempted or made by any personnel other than the authorised Draper warranty repair agent Note If the tool is found not to be within the terms of warranty repairs and carriage charges will be quoted and made accordingly This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised Your Draper guarantee is not effe...

Страница 25: ...icator lamp has to following statuses 18 2 HC Heating mode 18 3 Po L Maximum output power 18 4 ic L Power Line Current Limit 19 5 FIL Coolant filling and venting 19 6 CoL Cooling settings 19 7 RC Remote control 19 8 FAC Factory setting 19 9 Firmware 19 10 Unlock code 19 9 7 REMOTE CONTROL 19 9 8 REPLACEABLE HEATING INDUCTOR EXTENDERS 20 9 9 HEATING INDUCTOR HEAD REPLACEMENT PROCEDURE 20 10 MAINTEN...

Страница 26: ... 8 5 6 ELECTROMAGNETIC EFFECTS 8 6 TECHNICAL DESCRIPTION 6 1 IDENTIFICATION 9 7 UNPACKING AND CHECKING 7 1 PACKAGING 10 8 ASSEMBLING THE INDUCTION HEATING TOOL 8 1 UNPACKING AND FIRST START 11 8 2 COOLANT REFILLING 11 8 3 SUPPORTED TECHNOLOGIES 1 HCS3 Heating Control System 3 12 2 BIPT Boost Induction Power Technology 12 3 DIPA Dynamic Induction Power Adjust 12 4 QST Quiet Cooling Technology 12 5 ...

Страница 27: ...IS MANUALS SAFETY CONTENT WARNING Information that draws attention to the risk of injury or death CAUTION Information that draws attention to the risk of damage to the product or surroundings 1 4 COPYRIGHT NOTICE Copyright Draper Tools Limited Permission is granted to reproduce this publication for personal and educational use only Commercial copying redistribution hiring or lending is prohibited ...

Страница 28: ...nt is part of the product keep it for the life of the product passing it on to any subsequent holder of the product Read all these instructions before assembling operating or maintaining this product This manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure its correct and safe use By following ...

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