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9.  INDUCTION HEATING TOOL INSTRUCTION

9.  INDUCTION HEATING TOOL INSTRUCTION

9.1    HEATING INDICATOR LAMP

• 

Indicates heating status.

The desired heating mode can be set or switched by pressing and holding down the selection 
wheel 

 – the display shows the corresponding mode name CP/CF and the indicator lamp 

changes colour.
Press the selection wheel 

 to move to further device parameter settings, such as the heating 

timer, etc.

Note:

 If the power is controlled remotely, the letters “rc” are displayed for 3 sec when turning the 

encoder.

9.2  ACTIVATING THE DEVICE

• 

Check the coolant level and refill if necessary.

• 

Connect the device to a power socket (16Amp preferred) and turn it on using the switch at the 
back of the device.

• 

The device auto diagnostic test (self-test) is initiated automatically and the cooling circuit is 
bled to remove air; the letters “FIL” flash on the display during this.

• 

If the device detects lack of coolant, it displays the error message E12: In that case, refill the 
coolant in the tank.

• 

If everything is in order, the device switches to standby.

9.3 STANDBY

This is the initial device status, which allows turning the selection wheel to set the desired heating 
power or temperature, depending on the mode selected:
• 

Controlled power mode (CP), indicator lamp glows red – the user sets the desired heating 
power in % of maximum heating power and the device automatically adjusts the required 
parameters to maintain the set power.

• 

Controlled magnetic field mode (CF), indicator lamp glows green – the user sets the desired 
field intensity in % of maximum field intensity and the device automatically maintains the set 
field intensity.

The indicator lamp starts flashing during the heating and the display shows the current readings of 
power output in kW.

• 

Cooling and overheating indicator lamp

Indicator lamp 

Status

GREEN 

Heating in progress

YELLOW 

Warning: Limited heating output

RED 

Heating error - overloading

FLASHING RED 

Heating error - wrong coil/tip

Indicator lamp 

Status

RED 

Heating power setting in %, mode CP

FLASHING RED 

Power reading in kW during the heating

GREEN 

Magnetic field intensity setting in %, mode CF

FLASHING GREEN 

Power reading in kW during the heating

Indicator lamp 

Status

RED Heating 

time 

settings

GREEN 

Timer active – heating in progress

FLASHING GREEN 

Timer active – timeout

Indicator lamp 

Status

RED Parameter 

selection

FLASHING GREEN 

Latest reading

FLASHING RED 

Current reading during the heating

Indicator lamp 

Status

GREEN 

cooling in progress

FLASHING GREEN 

only water circuit active, venting

YELLOW 

warning – near overheating

RED 

cooling error – no coolant or hose squeezed

• REMOTE 

indicator 

lamp

Indicator lamp 

Status

GREEN 

remote control activated

9.4 HEATING 

TIMER

The timer makes it possible to automatically stop heating after a set amount of time, enabling 
accurate dosing of energy (heat) to be introduced to the material, e.g., for spot or repeated heating 
to a set temperature.
Press the selection wheel 

 repeatedly until the TIMER indicator 

 lamp glows red. Then turn 

to set the desired heating time in seconds or deactivate the timer by selecting “OFF”.
If the timer is set, then the indicator lamp glows green when the heating starts, and if the heating is 
stopped by the timer, the indicator lamp starts flashing green and the display shows the letters 
“OFF” once the button is released. Releasing the button stops the heating immediately.

Note:

 If heating is started in the timer settings, the display will show the remaining heating time 

(remaining heating time countdown).

Note:

 Press the selection wheel 

 to enter pre-heating/program settings (see following 

chapter). To exit to power settings immediately, press and hold down the selection wheel 

.

9.5 INFO

Info enables the display of basic information about the heating process and the device. It 
facilitates selection or optimisation of induction coils for the material to be heated, removal of any 
error codes, etc.
If you wish to display Info, press the selection wheel 

 repeatedly until the indicator lamp glows 

red. Turn the selection wheel 

 to select the parameter to display and press to confirm. The 

display shows the latest reading (indicator lamp glows green), or shows the current reading during 
the heating (indicator lamp flashes green).
Press again to return to parameter selection, and you can select another one. If you wish to exit 
the Info display and continue to further settings, select “---” in the parameters and press to confirm. 
To exit to power settings immediately, press and hold down the encoder.

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Содержание 76171

Страница 1: ...nt is part of the product keep it for the life of the product passing it on to any subsequent holder of the product Read all these instructions before assembling operating or maintaining this product This manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure its correct and safe use By following ...

Страница 2: ...IS MANUALS SAFETY CONTENT WARNING Information that draws attention to the risk of injury or death CAUTION Information that draws attention to the risk of damage to the product or surroundings 1 4 COPYRIGHT NOTICE Copyright Draper Tools Limited Permission is granted to reproduce this publication for personal and educational use only Commercial copying redistribution hiring or lending is prohibited ...

Страница 3: ... 8 5 6 ELECTROMAGNETIC EFFECTS 8 6 TECHNICAL DESCRIPTION 6 1 IDENTIFICATION 9 7 UNPACKING AND CHECKING 7 1 PACKAGING 10 8 ASSEMBLING THE INDUCTION HEATING TOOL 8 1 UNPACKING AND FIRST START 11 8 2 COOLANT REFILLING 11 8 3 SUPPORTED TECHNOLOGIES 1 HCS3 Heating Control System 3 12 2 BIPT Boost Induction Power Technology 12 3 DIPA Dynamic Induction Power Adjust 12 4 QST Quiet Cooling Technology 12 5 ...

Страница 4: ...icator lamp has to following statuses 18 2 HC Heating mode 18 3 Po L Maximum output power 18 4 ic L Power Line Current Limit 19 5 FIL Coolant filling and venting 19 6 CoL Cooling settings 19 7 RC Remote control 19 8 FAC Factory setting 19 9 Firmware 19 10 Unlock code 19 9 7 REMOTE CONTROL 19 9 8 REPLACEABLE HEATING INDUCTOR EXTENDERS 20 9 9 HEATING INDUCTOR HEAD REPLACEMENT PROCEDURE 20 10 MAINTEN...

Страница 5: ...ons accidents or repairs attempted or made by any personnel other than the authorised Draper warranty repair agent Note If the tool is found not to be within the terms of warranty repairs and carriage charges will be quoted and made accordingly This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised Your Draper guarantee is not effe...

Страница 6: ...l injury This machine is not a toy and must be respected The environment will have a negative result on its operation if you are not careful If the air is damp components will rust If the machine is unprotected from dust and debris components will become clogged And if not cleaned and maintained correctly or regularly the machine will not perform at its best 11 EXPLANATION OF SYMBOLS 11 1 EXPLANAT...

Страница 7: ...lugging it DO NOT OPERATE THE EQUIPMENT IN RAIN OR IN MOIST ENVIRONMENTS CAUTION Any and all maintenance on the electrical section may only be made by persons with adequate electrical engineering qualification Any unauthorised servicing work poses the risk of electric shock 5 3 CAUTION HOT SURFACE CAUTION Do not touch any objects located near the induction heater unless you have checked that it ha...

Страница 8: ...umstances of device use Considerate use and preventive maintenance help prevent needless defects and malfunctions Perform checks as per standards and law in force Only workers with adequate electrical engineering qualifications may carry out any jobs on the device WARNING Any handling of the power supply including maintenance requires its disconnection from the power supply To prevent injuries alw...

Страница 9: ...ith tap water anti freeze or any other liquid Use ONLY approved Draper liquid coolant 1 Turn off the device using the switch at the back of the device 2 Make sure the coolant tank is safely closed 3 Grasp the grip so that it is in a vertical position with the head facing upwards at least 20 cm above the power supply unit Maintain this position through the entire replacement procedure 4 Unscrew the...

Страница 10: ...nables limitation of current consumed from the power line which permits trouble free use of the device in power grids with poorer switch gear or low amperage availability e g in repairs construction industry workshops when using a generator etc 5 FIL Coolant filling and venting Used for manual activation of venting and coolant filling 6 CoL Cooling settings Used for selecting the preferred cooling...

Страница 11: ...r selection GREEN Value setting Description Display Value Unit Return exit Heating mode REG CF constant magnetic field current CP constant heating power Remote control rc OFF PEd on off control power set on device PEA analog current coil 0 5V 10V Input Current Limit ic L min 6 0A max 16 5A limitation on maximum input current Max output power Po L min 2kVA max 4 5kvA default m is 4kVA Cooling CoL L...

Страница 12: ...ncreases the maximum continuous heating time and saves energy Advantages Power control by moving nearer or further Fine heating Lower loss in heating particularly for open coils or when moving focus coil away from material 9 Controlled power mode CP In this mode the device tries to deliver and maintain the set amount of introduced heat or energy to the material The advantage is a controlled amount...

Страница 13: ...er duty tE temperature Errors Err error history The following parameters are available in Info Note See annex for a list of errors 1 P Power transmitted Shows the current device power output in Watt which approximately after deducting loss in cable and heating head matches the power or energy introduced to the material being heated It is thus a parameter directly related to heating speed and tempe...

Страница 14: ...g in kW during the heating Indicator lamp Status RED Heating time settings GREEN Timer active heating in progress FLASHING GREEN Timer active timeout Indicator lamp Status RED Parameter selection FLASHING GREEN Latest reading FLASHING RED Current reading during the heating Indicator lamp Status GREEN cooling in progress FLASHING GREEN only water circuit active venting YELLOW warning near overheati...

Страница 15: ...g in kW during the heating Indicator lamp Status RED Heating time settings GREEN Timer active heating in progress FLASHING GREEN Timer active timeout Indicator lamp Status RED Parameter selection FLASHING GREEN Latest reading FLASHING RED Current reading during the heating Indicator lamp Status GREEN cooling in progress FLASHING GREEN only water circuit active venting YELLOW warning near overheati...

Страница 16: ...er duty tE temperature Errors Err error history The following parameters are available in Info Note See annex for a list of errors 1 P Power transmitted Shows the current device power output in Watt which approximately after deducting loss in cable and heating head matches the power or energy introduced to the material being heated It is thus a parameter directly related to heating speed and tempe...

Страница 17: ...ncreases the maximum continuous heating time and saves energy Advantages Power control by moving nearer or further Fine heating Lower loss in heating particularly for open coils or when moving focus coil away from material 9 Controlled power mode CP In this mode the device tries to deliver and maintain the set amount of introduced heat or energy to the material The advantage is a controlled amount...

Страница 18: ...r selection GREEN Value setting Description Display Value Unit Return exit Heating mode REG CF constant magnetic field current CP constant heating power Remote control rc OFF PEd on off control power set on device PEA analog current coil 0 5V 10V Input Current Limit ic L min 6 0A max 16 5A limitation on maximum input current Max output power Po L min 2kVA max 4 5kvA default m is 4kVA Cooling CoL L...

Страница 19: ...nables limitation of current consumed from the power line which permits trouble free use of the device in power grids with poorer switch gear or low amperage availability e g in repairs construction industry workshops when using a generator etc 5 FIL Coolant filling and venting Used for manual activation of venting and coolant filling 6 CoL Cooling settings Used for selecting the preferred cooling...

Страница 20: ...ith tap water anti freeze or any other liquid Use ONLY approved Draper liquid coolant 1 Turn off the device using the switch at the back of the device 2 Make sure the coolant tank is safely closed 3 Grasp the grip so that it is in a vertical position with the head facing upwards at least 20 cm above the power supply unit Maintain this position through the entire replacement procedure 4 Unscrew the...

Страница 21: ...umstances of device use Considerate use and preventive maintenance help prevent needless defects and malfunctions Perform checks as per standards and law in force Only workers with adequate electrical engineering qualifications may carry out any jobs on the device WARNING Any handling of the power supply including maintenance requires its disconnection from the power supply To prevent injuries alw...

Страница 22: ...lugging it DO NOT OPERATE THE EQUIPMENT IN RAIN OR IN MOIST ENVIRONMENTS CAUTION Any and all maintenance on the electrical section may only be made by persons with adequate electrical engineering qualification Any unauthorised servicing work poses the risk of electric shock 5 3 CAUTION HOT SURFACE CAUTION Do not touch any objects located near the induction heater unless you have checked that it ha...

Страница 23: ...l injury This machine is not a toy and must be respected The environment will have a negative result on its operation if you are not careful If the air is damp components will rust If the machine is unprotected from dust and debris components will become clogged And if not cleaned and maintained correctly or regularly the machine will not perform at its best 11 EXPLANATION OF SYMBOLS 11 1 EXPLANAT...

Страница 24: ...ons accidents or repairs attempted or made by any personnel other than the authorised Draper warranty repair agent Note If the tool is found not to be within the terms of warranty repairs and carriage charges will be quoted and made accordingly This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised Your Draper guarantee is not effe...

Страница 25: ...icator lamp has to following statuses 18 2 HC Heating mode 18 3 Po L Maximum output power 18 4 ic L Power Line Current Limit 19 5 FIL Coolant filling and venting 19 6 CoL Cooling settings 19 7 RC Remote control 19 8 FAC Factory setting 19 9 Firmware 19 10 Unlock code 19 9 7 REMOTE CONTROL 19 9 8 REPLACEABLE HEATING INDUCTOR EXTENDERS 20 9 9 HEATING INDUCTOR HEAD REPLACEMENT PROCEDURE 20 10 MAINTEN...

Страница 26: ... 8 5 6 ELECTROMAGNETIC EFFECTS 8 6 TECHNICAL DESCRIPTION 6 1 IDENTIFICATION 9 7 UNPACKING AND CHECKING 7 1 PACKAGING 10 8 ASSEMBLING THE INDUCTION HEATING TOOL 8 1 UNPACKING AND FIRST START 11 8 2 COOLANT REFILLING 11 8 3 SUPPORTED TECHNOLOGIES 1 HCS3 Heating Control System 3 12 2 BIPT Boost Induction Power Technology 12 3 DIPA Dynamic Induction Power Adjust 12 4 QST Quiet Cooling Technology 12 5 ...

Страница 27: ...IS MANUALS SAFETY CONTENT WARNING Information that draws attention to the risk of injury or death CAUTION Information that draws attention to the risk of damage to the product or surroundings 1 4 COPYRIGHT NOTICE Copyright Draper Tools Limited Permission is granted to reproduce this publication for personal and educational use only Commercial copying redistribution hiring or lending is prohibited ...

Страница 28: ...nt is part of the product keep it for the life of the product passing it on to any subsequent holder of the product Read all these instructions before assembling operating or maintaining this product This manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure its correct and safe use By following ...

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