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7. UNPACKING 

AND 

CHECKING

7.1 PACKAGING

Carefully remove the machine from the packaging and examine it for any sign of damage that may 
have happened during shipping. Lay the contents out and check them against the parts shown 
below. If any part is damaged or missing; please contact the Draper Helpline (the telephone 
number appears on the Title page) and do not attempt to use the machine.
The packaging material should be retained at least during the guarantee period: in case the 
machine needs to be returned for repair. 

Warning!

 Some of the packaging materials used may be 

harmful to children. Do not leave any of these materials 
in the reach of children.
If any of the packaging is to be thrown away, make sure 
they are disposed of correctly; according to local 
regulations.

Important:

 Before use - you MUST remove transmit seal 

O-ring from liquid coolant cap (see fig.1).
Simply pull securing tab off the top of the cap.
This allows the coolant to “breathe” during use.

9.  INDUCTION HEATING TOOL INSTRUCTION

 

Pin 

Analog IO 

 

Digital IO

 1 

 

Common/GND

 2 

 

Input

 3 

OUTA= 

HEAT 

 

MODBUS/RS485B

 4 

OUTB 

OK 

 

MODBUS/RS485A

 5 

 

12V

Note:

 The output signals are not active if DIG remote control is used.

Connector pinning

Signal Type 

Description

INPUT analog 

control 

signal

OUT ERROR 

OC / DIG 

closed on error

OUT HEATING 

OC / DIG 

closed during active heating

4) 

“ic.L” Power Line Current Limit

Enables limitation of current consumed from the power line, which permits trouble-free use of the 
device in power grids with poorer switch gear or low amperage availability, e.g., in repairs, 
construction industry, workshops, when using a generator etc.

5) 

“FIL” Coolant filling and venting

Used for manual activation of venting and coolant filling.

6) 

“CoL” Cooling settings

Used for selecting the preferred cooling mode. The following options are available:

• 

Lo – silent mode, where the user prefers quieter cooling and does not mind higher grip 
temperature. It is convenient for small workshops and production floors that require silence.

• 

Std, standard – optimum choice between the silent mode and maximum power, suitable for 
general use.

• 

Hi – maximum capacity mode, increasing the cooling intensity at the expense of noise. The 
advantages are lower grip temperature and maximum power. It finds application in more 
demanding uses.

7) 

“RC” Remote control

Remote device control settings. The following options are available:

• 

PEd - pedal = heating is activated by stepping on a pedal, with power set on the device.

• 

PEA – analog pedal = heating is activated and power adjusted by a pedal, or heating 
activation and deactivation is controlled by analog signal 0-5V, or 0-10V or a current coil 
20mA.

8) 

FAC “Factory setting”

Reverts to factory settings.

9) Firmware

Displays the current device firmware version.

10) Unlock 

code

Allows unlocking some device settings and features by entering a code - for service agent use 
only.

9.7 REMOTE 

CONTROL

Activates remote device control via an RMT connector.

- 19 -

- 10 -

Fig.1

Содержание 76171

Страница 1: ...nt is part of the product keep it for the life of the product passing it on to any subsequent holder of the product Read all these instructions before assembling operating or maintaining this product This manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure its correct and safe use By following ...

Страница 2: ...IS MANUALS SAFETY CONTENT WARNING Information that draws attention to the risk of injury or death CAUTION Information that draws attention to the risk of damage to the product or surroundings 1 4 COPYRIGHT NOTICE Copyright Draper Tools Limited Permission is granted to reproduce this publication for personal and educational use only Commercial copying redistribution hiring or lending is prohibited ...

Страница 3: ... 8 5 6 ELECTROMAGNETIC EFFECTS 8 6 TECHNICAL DESCRIPTION 6 1 IDENTIFICATION 9 7 UNPACKING AND CHECKING 7 1 PACKAGING 10 8 ASSEMBLING THE INDUCTION HEATING TOOL 8 1 UNPACKING AND FIRST START 11 8 2 COOLANT REFILLING 11 8 3 SUPPORTED TECHNOLOGIES 1 HCS3 Heating Control System 3 12 2 BIPT Boost Induction Power Technology 12 3 DIPA Dynamic Induction Power Adjust 12 4 QST Quiet Cooling Technology 12 5 ...

Страница 4: ...icator lamp has to following statuses 18 2 HC Heating mode 18 3 Po L Maximum output power 18 4 ic L Power Line Current Limit 19 5 FIL Coolant filling and venting 19 6 CoL Cooling settings 19 7 RC Remote control 19 8 FAC Factory setting 19 9 Firmware 19 10 Unlock code 19 9 7 REMOTE CONTROL 19 9 8 REPLACEABLE HEATING INDUCTOR EXTENDERS 20 9 9 HEATING INDUCTOR HEAD REPLACEMENT PROCEDURE 20 10 MAINTEN...

Страница 5: ...ons accidents or repairs attempted or made by any personnel other than the authorised Draper warranty repair agent Note If the tool is found not to be within the terms of warranty repairs and carriage charges will be quoted and made accordingly This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised Your Draper guarantee is not effe...

Страница 6: ...l injury This machine is not a toy and must be respected The environment will have a negative result on its operation if you are not careful If the air is damp components will rust If the machine is unprotected from dust and debris components will become clogged And if not cleaned and maintained correctly or regularly the machine will not perform at its best 11 EXPLANATION OF SYMBOLS 11 1 EXPLANAT...

Страница 7: ...lugging it DO NOT OPERATE THE EQUIPMENT IN RAIN OR IN MOIST ENVIRONMENTS CAUTION Any and all maintenance on the electrical section may only be made by persons with adequate electrical engineering qualification Any unauthorised servicing work poses the risk of electric shock 5 3 CAUTION HOT SURFACE CAUTION Do not touch any objects located near the induction heater unless you have checked that it ha...

Страница 8: ...umstances of device use Considerate use and preventive maintenance help prevent needless defects and malfunctions Perform checks as per standards and law in force Only workers with adequate electrical engineering qualifications may carry out any jobs on the device WARNING Any handling of the power supply including maintenance requires its disconnection from the power supply To prevent injuries alw...

Страница 9: ...ith tap water anti freeze or any other liquid Use ONLY approved Draper liquid coolant 1 Turn off the device using the switch at the back of the device 2 Make sure the coolant tank is safely closed 3 Grasp the grip so that it is in a vertical position with the head facing upwards at least 20 cm above the power supply unit Maintain this position through the entire replacement procedure 4 Unscrew the...

Страница 10: ...nables limitation of current consumed from the power line which permits trouble free use of the device in power grids with poorer switch gear or low amperage availability e g in repairs construction industry workshops when using a generator etc 5 FIL Coolant filling and venting Used for manual activation of venting and coolant filling 6 CoL Cooling settings Used for selecting the preferred cooling...

Страница 11: ...r selection GREEN Value setting Description Display Value Unit Return exit Heating mode REG CF constant magnetic field current CP constant heating power Remote control rc OFF PEd on off control power set on device PEA analog current coil 0 5V 10V Input Current Limit ic L min 6 0A max 16 5A limitation on maximum input current Max output power Po L min 2kVA max 4 5kvA default m is 4kVA Cooling CoL L...

Страница 12: ...ncreases the maximum continuous heating time and saves energy Advantages Power control by moving nearer or further Fine heating Lower loss in heating particularly for open coils or when moving focus coil away from material 9 Controlled power mode CP In this mode the device tries to deliver and maintain the set amount of introduced heat or energy to the material The advantage is a controlled amount...

Страница 13: ...er duty tE temperature Errors Err error history The following parameters are available in Info Note See annex for a list of errors 1 P Power transmitted Shows the current device power output in Watt which approximately after deducting loss in cable and heating head matches the power or energy introduced to the material being heated It is thus a parameter directly related to heating speed and tempe...

Страница 14: ...g in kW during the heating Indicator lamp Status RED Heating time settings GREEN Timer active heating in progress FLASHING GREEN Timer active timeout Indicator lamp Status RED Parameter selection FLASHING GREEN Latest reading FLASHING RED Current reading during the heating Indicator lamp Status GREEN cooling in progress FLASHING GREEN only water circuit active venting YELLOW warning near overheati...

Страница 15: ...g in kW during the heating Indicator lamp Status RED Heating time settings GREEN Timer active heating in progress FLASHING GREEN Timer active timeout Indicator lamp Status RED Parameter selection FLASHING GREEN Latest reading FLASHING RED Current reading during the heating Indicator lamp Status GREEN cooling in progress FLASHING GREEN only water circuit active venting YELLOW warning near overheati...

Страница 16: ...er duty tE temperature Errors Err error history The following parameters are available in Info Note See annex for a list of errors 1 P Power transmitted Shows the current device power output in Watt which approximately after deducting loss in cable and heating head matches the power or energy introduced to the material being heated It is thus a parameter directly related to heating speed and tempe...

Страница 17: ...ncreases the maximum continuous heating time and saves energy Advantages Power control by moving nearer or further Fine heating Lower loss in heating particularly for open coils or when moving focus coil away from material 9 Controlled power mode CP In this mode the device tries to deliver and maintain the set amount of introduced heat or energy to the material The advantage is a controlled amount...

Страница 18: ...r selection GREEN Value setting Description Display Value Unit Return exit Heating mode REG CF constant magnetic field current CP constant heating power Remote control rc OFF PEd on off control power set on device PEA analog current coil 0 5V 10V Input Current Limit ic L min 6 0A max 16 5A limitation on maximum input current Max output power Po L min 2kVA max 4 5kvA default m is 4kVA Cooling CoL L...

Страница 19: ...nables limitation of current consumed from the power line which permits trouble free use of the device in power grids with poorer switch gear or low amperage availability e g in repairs construction industry workshops when using a generator etc 5 FIL Coolant filling and venting Used for manual activation of venting and coolant filling 6 CoL Cooling settings Used for selecting the preferred cooling...

Страница 20: ...ith tap water anti freeze or any other liquid Use ONLY approved Draper liquid coolant 1 Turn off the device using the switch at the back of the device 2 Make sure the coolant tank is safely closed 3 Grasp the grip so that it is in a vertical position with the head facing upwards at least 20 cm above the power supply unit Maintain this position through the entire replacement procedure 4 Unscrew the...

Страница 21: ...umstances of device use Considerate use and preventive maintenance help prevent needless defects and malfunctions Perform checks as per standards and law in force Only workers with adequate electrical engineering qualifications may carry out any jobs on the device WARNING Any handling of the power supply including maintenance requires its disconnection from the power supply To prevent injuries alw...

Страница 22: ...lugging it DO NOT OPERATE THE EQUIPMENT IN RAIN OR IN MOIST ENVIRONMENTS CAUTION Any and all maintenance on the electrical section may only be made by persons with adequate electrical engineering qualification Any unauthorised servicing work poses the risk of electric shock 5 3 CAUTION HOT SURFACE CAUTION Do not touch any objects located near the induction heater unless you have checked that it ha...

Страница 23: ...l injury This machine is not a toy and must be respected The environment will have a negative result on its operation if you are not careful If the air is damp components will rust If the machine is unprotected from dust and debris components will become clogged And if not cleaned and maintained correctly or regularly the machine will not perform at its best 11 EXPLANATION OF SYMBOLS 11 1 EXPLANAT...

Страница 24: ...ons accidents or repairs attempted or made by any personnel other than the authorised Draper warranty repair agent Note If the tool is found not to be within the terms of warranty repairs and carriage charges will be quoted and made accordingly This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised Your Draper guarantee is not effe...

Страница 25: ...icator lamp has to following statuses 18 2 HC Heating mode 18 3 Po L Maximum output power 18 4 ic L Power Line Current Limit 19 5 FIL Coolant filling and venting 19 6 CoL Cooling settings 19 7 RC Remote control 19 8 FAC Factory setting 19 9 Firmware 19 10 Unlock code 19 9 7 REMOTE CONTROL 19 9 8 REPLACEABLE HEATING INDUCTOR EXTENDERS 20 9 9 HEATING INDUCTOR HEAD REPLACEMENT PROCEDURE 20 10 MAINTEN...

Страница 26: ... 8 5 6 ELECTROMAGNETIC EFFECTS 8 6 TECHNICAL DESCRIPTION 6 1 IDENTIFICATION 9 7 UNPACKING AND CHECKING 7 1 PACKAGING 10 8 ASSEMBLING THE INDUCTION HEATING TOOL 8 1 UNPACKING AND FIRST START 11 8 2 COOLANT REFILLING 11 8 3 SUPPORTED TECHNOLOGIES 1 HCS3 Heating Control System 3 12 2 BIPT Boost Induction Power Technology 12 3 DIPA Dynamic Induction Power Adjust 12 4 QST Quiet Cooling Technology 12 5 ...

Страница 27: ...IS MANUALS SAFETY CONTENT WARNING Information that draws attention to the risk of injury or death CAUTION Information that draws attention to the risk of damage to the product or surroundings 1 4 COPYRIGHT NOTICE Copyright Draper Tools Limited Permission is granted to reproduce this publication for personal and educational use only Commercial copying redistribution hiring or lending is prohibited ...

Страница 28: ...nt is part of the product keep it for the life of the product passing it on to any subsequent holder of the product Read all these instructions before assembling operating or maintaining this product This manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure its correct and safe use By following ...

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