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8.  ASSEMBLING THE INDUCTION HEATING TOOL

8.1  UNPACKING AND FIRST START

1.  Unpack the device and any accessories supplied and check that they are in good order and 

the device and the accessories are not damaged. If you find any defects, do not continue !

2.  Leave the device to acclimatise for 15 minutes.
3. 

Important: 

Remove the sealing ring located under the coolant tank filling hole lid tab. Pull to 

remove the lid tab and take out the sealing O-ring. Then push the tab, including the foam 
gasket, back into the tank lid. Keep the O-ring for potential future use if sending the machine 
via a parcel service.

4.  If the focusing head is not attached, screw it on .
5.  Fill the device with the liquid coolant supplied via the filling hole .
6.  Connect the device to a 230V (16amp recommended) socket and turn it on using the switch at 

the back of the device 

.

7.  The cooling circuit venting is activated automatically, and the letters “FIL” flash on the 

electronic display during this. The coolant level decreases noticeably during the filling .

8.  After completion of the venting, turn the device off and add the coolant so that the coolant 

level is at the upper edge of the gauge at the back of the device (about 1 cm below the top of 
the tank).

9.  Turn on the device and let the venting proceed. If the level does not sink, the device is filled 

and vented correctly. Repeat the procedure as needed.

8.2 COOLANT 

REFILLING

Check and refill the liquid coolant before each device starting. Use the original Draper liquid 
coolant only! 

DO NOT USE WATER !

The device has integrated coolant level inspection. If the coolant runs low, the device
stops heating and displays the error message “E##”. In that case, refill the coolant in the tank
as described in chapter 6.1 point 6 - 9.

9.  INDUCTION HEATING TOOL INSTRUCTION

Indicator lamp 

Status

RED Parameter 

selection

GREEN Value 

setting

Description Display 

Value 

Unit

Return / exit 

--- 

---

Heating mode 

REG 

CF = constant magnetic field / current

 

 

CP = constant heating power

Remote control 

rc 

OFF

 

 

PEd = on/off control, power set on device

 

 

PEA = analog, current coil (0-5V/10V)

Input Current Limit 

ic.L 

min 6.0A, max 16.5A = limitation on maximum input current

Max. output power 

Po.L 

min 2kVA, max 4.5kvA; default m is 4kVA

Cooling 

CoL 

Lo = silent mode (workshops, short-term capacity)

 

 

Std = standard mode

 

 

Hi = max. capacity / does not switch off

Water Fill 

FIL 

no

 

 

yes = activates filling and venting

Factory setting 

FAC 

no

 

 

YES = load factory setting

Unlock code 

UnL 

Servicing menu code

Firmware Fir 

Display 

firmware 

version

9.6 SETTING

Allows for setting of the induction heater operational parameters.
Press the selection wheel 

 repeatedly until the indicator lamp glows red. Then turn the 

selection wheel 

 to select the parameter to display or set and press to confirm. The indicator 

lamp glows green.
Now you can turn the selection wheel 

 to set the desired parameter value. Press the selection 

wheel 

 to confirm the setting; this will return you to selection of another parameter, or select 

“---” to go to the next setting. To exit to power settings immediately, press and hold down the 
selection wheel.

1) 

The indicator lamp has to following statuses:

The following parameters can be set:

2) 

“HC“ Heating mode

Enables selection of desired heating mode – see chapter Heating modes. The following options 
are available:

• 

CF = control based on desired magnetic field intensity

• 

CP = control to desired heating power

3) 

“Po L” Maximum output power

Allows you to select the maximum inverter output power, which is convenient for small coils, 
limited by maximum power or current. This enables use of specialised, small or wire coils, which 
would otherwise overheat.
The other advantage is the possibility of limiting the max. power to the minimum required,
which in combination with the CP power control mode significantly reduces device
overheating and increases the heating efficiency.

- 18 -

- 11 -

Содержание 76171

Страница 1: ...nt is part of the product keep it for the life of the product passing it on to any subsequent holder of the product Read all these instructions before assembling operating or maintaining this product This manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure its correct and safe use By following ...

Страница 2: ...IS MANUALS SAFETY CONTENT WARNING Information that draws attention to the risk of injury or death CAUTION Information that draws attention to the risk of damage to the product or surroundings 1 4 COPYRIGHT NOTICE Copyright Draper Tools Limited Permission is granted to reproduce this publication for personal and educational use only Commercial copying redistribution hiring or lending is prohibited ...

Страница 3: ... 8 5 6 ELECTROMAGNETIC EFFECTS 8 6 TECHNICAL DESCRIPTION 6 1 IDENTIFICATION 9 7 UNPACKING AND CHECKING 7 1 PACKAGING 10 8 ASSEMBLING THE INDUCTION HEATING TOOL 8 1 UNPACKING AND FIRST START 11 8 2 COOLANT REFILLING 11 8 3 SUPPORTED TECHNOLOGIES 1 HCS3 Heating Control System 3 12 2 BIPT Boost Induction Power Technology 12 3 DIPA Dynamic Induction Power Adjust 12 4 QST Quiet Cooling Technology 12 5 ...

Страница 4: ...icator lamp has to following statuses 18 2 HC Heating mode 18 3 Po L Maximum output power 18 4 ic L Power Line Current Limit 19 5 FIL Coolant filling and venting 19 6 CoL Cooling settings 19 7 RC Remote control 19 8 FAC Factory setting 19 9 Firmware 19 10 Unlock code 19 9 7 REMOTE CONTROL 19 9 8 REPLACEABLE HEATING INDUCTOR EXTENDERS 20 9 9 HEATING INDUCTOR HEAD REPLACEMENT PROCEDURE 20 10 MAINTEN...

Страница 5: ...ons accidents or repairs attempted or made by any personnel other than the authorised Draper warranty repair agent Note If the tool is found not to be within the terms of warranty repairs and carriage charges will be quoted and made accordingly This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised Your Draper guarantee is not effe...

Страница 6: ...l injury This machine is not a toy and must be respected The environment will have a negative result on its operation if you are not careful If the air is damp components will rust If the machine is unprotected from dust and debris components will become clogged And if not cleaned and maintained correctly or regularly the machine will not perform at its best 11 EXPLANATION OF SYMBOLS 11 1 EXPLANAT...

Страница 7: ...lugging it DO NOT OPERATE THE EQUIPMENT IN RAIN OR IN MOIST ENVIRONMENTS CAUTION Any and all maintenance on the electrical section may only be made by persons with adequate electrical engineering qualification Any unauthorised servicing work poses the risk of electric shock 5 3 CAUTION HOT SURFACE CAUTION Do not touch any objects located near the induction heater unless you have checked that it ha...

Страница 8: ...umstances of device use Considerate use and preventive maintenance help prevent needless defects and malfunctions Perform checks as per standards and law in force Only workers with adequate electrical engineering qualifications may carry out any jobs on the device WARNING Any handling of the power supply including maintenance requires its disconnection from the power supply To prevent injuries alw...

Страница 9: ...ith tap water anti freeze or any other liquid Use ONLY approved Draper liquid coolant 1 Turn off the device using the switch at the back of the device 2 Make sure the coolant tank is safely closed 3 Grasp the grip so that it is in a vertical position with the head facing upwards at least 20 cm above the power supply unit Maintain this position through the entire replacement procedure 4 Unscrew the...

Страница 10: ...nables limitation of current consumed from the power line which permits trouble free use of the device in power grids with poorer switch gear or low amperage availability e g in repairs construction industry workshops when using a generator etc 5 FIL Coolant filling and venting Used for manual activation of venting and coolant filling 6 CoL Cooling settings Used for selecting the preferred cooling...

Страница 11: ...r selection GREEN Value setting Description Display Value Unit Return exit Heating mode REG CF constant magnetic field current CP constant heating power Remote control rc OFF PEd on off control power set on device PEA analog current coil 0 5V 10V Input Current Limit ic L min 6 0A max 16 5A limitation on maximum input current Max output power Po L min 2kVA max 4 5kvA default m is 4kVA Cooling CoL L...

Страница 12: ...ncreases the maximum continuous heating time and saves energy Advantages Power control by moving nearer or further Fine heating Lower loss in heating particularly for open coils or when moving focus coil away from material 9 Controlled power mode CP In this mode the device tries to deliver and maintain the set amount of introduced heat or energy to the material The advantage is a controlled amount...

Страница 13: ...er duty tE temperature Errors Err error history The following parameters are available in Info Note See annex for a list of errors 1 P Power transmitted Shows the current device power output in Watt which approximately after deducting loss in cable and heating head matches the power or energy introduced to the material being heated It is thus a parameter directly related to heating speed and tempe...

Страница 14: ...g in kW during the heating Indicator lamp Status RED Heating time settings GREEN Timer active heating in progress FLASHING GREEN Timer active timeout Indicator lamp Status RED Parameter selection FLASHING GREEN Latest reading FLASHING RED Current reading during the heating Indicator lamp Status GREEN cooling in progress FLASHING GREEN only water circuit active venting YELLOW warning near overheati...

Страница 15: ...g in kW during the heating Indicator lamp Status RED Heating time settings GREEN Timer active heating in progress FLASHING GREEN Timer active timeout Indicator lamp Status RED Parameter selection FLASHING GREEN Latest reading FLASHING RED Current reading during the heating Indicator lamp Status GREEN cooling in progress FLASHING GREEN only water circuit active venting YELLOW warning near overheati...

Страница 16: ...er duty tE temperature Errors Err error history The following parameters are available in Info Note See annex for a list of errors 1 P Power transmitted Shows the current device power output in Watt which approximately after deducting loss in cable and heating head matches the power or energy introduced to the material being heated It is thus a parameter directly related to heating speed and tempe...

Страница 17: ...ncreases the maximum continuous heating time and saves energy Advantages Power control by moving nearer or further Fine heating Lower loss in heating particularly for open coils or when moving focus coil away from material 9 Controlled power mode CP In this mode the device tries to deliver and maintain the set amount of introduced heat or energy to the material The advantage is a controlled amount...

Страница 18: ...r selection GREEN Value setting Description Display Value Unit Return exit Heating mode REG CF constant magnetic field current CP constant heating power Remote control rc OFF PEd on off control power set on device PEA analog current coil 0 5V 10V Input Current Limit ic L min 6 0A max 16 5A limitation on maximum input current Max output power Po L min 2kVA max 4 5kvA default m is 4kVA Cooling CoL L...

Страница 19: ...nables limitation of current consumed from the power line which permits trouble free use of the device in power grids with poorer switch gear or low amperage availability e g in repairs construction industry workshops when using a generator etc 5 FIL Coolant filling and venting Used for manual activation of venting and coolant filling 6 CoL Cooling settings Used for selecting the preferred cooling...

Страница 20: ...ith tap water anti freeze or any other liquid Use ONLY approved Draper liquid coolant 1 Turn off the device using the switch at the back of the device 2 Make sure the coolant tank is safely closed 3 Grasp the grip so that it is in a vertical position with the head facing upwards at least 20 cm above the power supply unit Maintain this position through the entire replacement procedure 4 Unscrew the...

Страница 21: ...umstances of device use Considerate use and preventive maintenance help prevent needless defects and malfunctions Perform checks as per standards and law in force Only workers with adequate electrical engineering qualifications may carry out any jobs on the device WARNING Any handling of the power supply including maintenance requires its disconnection from the power supply To prevent injuries alw...

Страница 22: ...lugging it DO NOT OPERATE THE EQUIPMENT IN RAIN OR IN MOIST ENVIRONMENTS CAUTION Any and all maintenance on the electrical section may only be made by persons with adequate electrical engineering qualification Any unauthorised servicing work poses the risk of electric shock 5 3 CAUTION HOT SURFACE CAUTION Do not touch any objects located near the induction heater unless you have checked that it ha...

Страница 23: ...l injury This machine is not a toy and must be respected The environment will have a negative result on its operation if you are not careful If the air is damp components will rust If the machine is unprotected from dust and debris components will become clogged And if not cleaned and maintained correctly or regularly the machine will not perform at its best 11 EXPLANATION OF SYMBOLS 11 1 EXPLANAT...

Страница 24: ...ons accidents or repairs attempted or made by any personnel other than the authorised Draper warranty repair agent Note If the tool is found not to be within the terms of warranty repairs and carriage charges will be quoted and made accordingly This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised Your Draper guarantee is not effe...

Страница 25: ...icator lamp has to following statuses 18 2 HC Heating mode 18 3 Po L Maximum output power 18 4 ic L Power Line Current Limit 19 5 FIL Coolant filling and venting 19 6 CoL Cooling settings 19 7 RC Remote control 19 8 FAC Factory setting 19 9 Firmware 19 10 Unlock code 19 9 7 REMOTE CONTROL 19 9 8 REPLACEABLE HEATING INDUCTOR EXTENDERS 20 9 9 HEATING INDUCTOR HEAD REPLACEMENT PROCEDURE 20 10 MAINTEN...

Страница 26: ... 8 5 6 ELECTROMAGNETIC EFFECTS 8 6 TECHNICAL DESCRIPTION 6 1 IDENTIFICATION 9 7 UNPACKING AND CHECKING 7 1 PACKAGING 10 8 ASSEMBLING THE INDUCTION HEATING TOOL 8 1 UNPACKING AND FIRST START 11 8 2 COOLANT REFILLING 11 8 3 SUPPORTED TECHNOLOGIES 1 HCS3 Heating Control System 3 12 2 BIPT Boost Induction Power Technology 12 3 DIPA Dynamic Induction Power Adjust 12 4 QST Quiet Cooling Technology 12 5 ...

Страница 27: ...IS MANUALS SAFETY CONTENT WARNING Information that draws attention to the risk of injury or death CAUTION Information that draws attention to the risk of damage to the product or surroundings 1 4 COPYRIGHT NOTICE Copyright Draper Tools Limited Permission is granted to reproduce this publication for personal and educational use only Commercial copying redistribution hiring or lending is prohibited ...

Страница 28: ...nt is part of the product keep it for the life of the product passing it on to any subsequent holder of the product Read all these instructions before assembling operating or maintaining this product This manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure its correct and safe use By following ...

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