2. CONTENTS
1. TITLE PAGE
1.1
INTRODUCTION.......................................................................................................... 2
1.2 REVISION HISTORY .................................................................................................. 2
1.3 UNDERSTANDING THIS MANUAL ............................................................................. 2
1.4 COPYRIGHT NOTICE ................................................................................................. 2
2. CONTENTS
2.1
CONTENTS .................................................................................................................... 3
3. GUARANTEE
3.1
GUARANTEE ............................................................................................................... 4
4. INTRODUCTION
4.1
SCOPE......................................................................................................................... 5
4.2
SPECIFICATION .......................................................................................................... 5
4.3 HANDLING AND STORAGE ........................................................................................ 5
5. HEALTH AND SAFETY INFORMATION
5.1 GENERAL SAFETY INSTRUCTIONS
– Electric shock can kill
............................................................................................ 6
– Fumes & gases can be harmful
............................................................................. 6
– Welding can cause fire or explosion
..................................................................6-7
– Personal Protection
................................................................................................ 7
–
Limitations
............................................................................................................... 8
–
General
..................................................................................................................... 8
5.2 ADDITIONAL SAFETY INSTRUCTIONS
– Read instructions
.................................................................................................... 8
– Exploding parts can injure
..................................................................................... 8
– Static can damage PC boards
................................................................................ 8
– Pacemaker wearers
................................................................................................. 8
– Overuse can cause overheating
............................................................................ 8
– Electric shock can kill
............................................................................................. 8
– Fumes and gases can be hazardous
..................................................................... 9
– Eye protection for welding
..................................................................................... 9
5.3 CONNECTION TO THE POWER SUPPLY ................................................................. 9
6. TECHNICAL
DESCRIPTION
6.1
IDENTIFICATION ....................................................................................................... 10
7. UNPACKING
AND
CHECKING
7.1
PACKAGING .............................................................................................................. 11
7.2 WHAT´S IN THE BOX? .............................................................................................. 11
8. ASSEMBLING THE STUD WELDER TROLLEY..................................................................... 12
9. ASSEMBLING THE STUD WELDER
9.1 DUTY CYCLE AND OVERHEATING ......................................................................... 12
9.2
MACHINE
INSTALLATION......................................................................................... 12
9.3
SELECTING
A
LOCATION ......................................................................................... 12
9.4
WELDING
GUN.......................................................................................................... 13
9.5
SINGLE-SIDED
APPLICATIONS ............................................................................... 13
9.6 CONNECTION OF NEGATIVE WIRE ........................................................................ 14
10. STUD WELDER INSTRUCTION
10.1
FUNCTIONS .............................................................................................................. 15
10.2
WASHER
WELDING .................................................................................................. 16
10.3 TRIANGLE WASHER WELDING ............................................................................... 17
10.4 CARBON ROD HEATING .......................................................................................... 18
10.5 WRIGGLE FORM WIRE WELDING........................................................................... 19
10.6
CUPULE..................................................................................................................... 20
11. MAINTENANCE & TROUBLESHOOTING .........................................................................21-22
12. EXPLANATION OF SYMBOLS
12.1 EXPLANATION OF SYMBOLS .................................................................................. 23
13. DISPOSAL
13.1
DISPOSAL.................................................................................................................. 24
DECLARATION OF CONFORMITY
.............................................................................. ENCLOSED
- 3 -
- 26 -
NOTES