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4. INTRODUCTION

4.1 SCOPE

This stud welding machine is designed for performing various welding and automotive repair 
functions on car bodywork panels.

4.2 SPECIFICATION

Stock no ..................................................................71106....................................................... 76592
Part no .............................................................  SW3100T................................................... SW3100
Input voltage ......................................... 230V AC @ 50Hz.....................................230V AC @ 50Hz
Rated input power ................................................... 10kW........................................................ 10kW
Input current ............................................................... 32A........................................................... 32A
Max output amps .................................................... 3100A.......................................................3100A
Output voltage .........................................................1-13V....................................................... 1-13V
Welding time................................................0-99 seconds........................................... 0-99 seconds
For use on material thicknesses.............. 0.8mm - 1.2mm........................................ 0.8mm - 1.2mm
Regulation type ................................................... stepless.................................................... stepless
Dimensions........................................350 x 220 x 280mm................................. 350 x 220 x 280mm
Supplied with trolley .................................................. YES............................................................NO
Weight (without trolley) ..............................................28kg......................................................... 28kg

4.3 HANDLING AND STORAGE

Care must still be taken when handling and lifting. Dropping this machine will have an effect on the 
accuracy and may also result in personal injury. This machine is not a toy and must be respected.
The environment will have a negative result on its operation if you are not careful. If the air is 
damp, components will rust. If the machine is unprotected from dust and debris; components will 
become clogged: And if not cleaned and maintained correctly or regularly the machine will not 
perform at its best.

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13. DISPOSAL

13.1 DISPOSAL

–  At the end of the machine’s working life, or when it can no longer be repaired, ensure that it is 

disposed of according to national regulations.

–  Contact your local authority for details of collection schemes in your area.
  In all circumstances:
 

  Do not dispose of power tools with domestic waste.

 

  Do not incinerate.

 

  Do not abandon in the environment.

 

  Do not dispose of WEEE* as unsorted municipal waste.

*  Waste Electrical & Electronic Equipment.

Содержание 71106

Страница 1: ...ife of the product passing it on to any subsequent holder of the product Read all these instructions before assembling operating or maintaining this product This manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure its correct and safe use By following all the general safety instructions contain...

Страница 2: ...NUALS SAFETY CONTENT WARNING Information that draws attention to the risk of injury or death CAUTION Information that draws attention to the risk of damage to the product or surroundings 1 4 COPYRIGHT NOTICE Copyright Draper Tools Limited Permission is granted to reproduce this publication for personal and educational use only Commercial copying redistribution hiring or lending is prohibited No pa...

Страница 3: ...tric shock can kill 8 Fumes and gases can be hazardous 9 Eye protection for welding 9 5 3 CONNECTION TO THE POWER SUPPLY 9 6 TECHNICAL DESCRIPTION 6 1 IDENTIFICATION 10 7 UNPACKING AND CHECKING 7 1 PACKAGING 11 7 2 WHAT S IN THE BOX 11 8 ASSEMBLING THE STUD WELDER TROLLEY 12 9 ASSEMBLING THE STUD WELDER 9 1 DUTY CYCLE AND OVERHEATING 12 9 2 MACHINE INSTALLATION 12 9 3 SELECTING A LOCATION 12 9 4 W...

Страница 4: ...hen the guarantee period is 90 days from the date of purchase The guarantee is extended to 24 months for parts only This guarantee does not apply to normal wear and tear nor does it cover any damage caused by misuse careless or unsafe handling alterations accidents or repairs attempted or made by any personnel other than the authorised Draper warranty repair agent Note If the tool is found not to ...

Страница 5: ...ne will have an effect on the accuracy and may also result in personal injury This machine is not a toy and must be respected The environment will have a negative result on its operation if you are not careful If the air is damp components will rust If the machine is unprotected from dust and debris components will become clogged And if not cleaned and maintained correctly or regularly the machine...

Страница 6: ... accident Never change electrodes with bare hands or damp gloves Keep welding cables away from power cables Regularly inspect the condition of the welding earth and power cables for signs of damage Do leave machine unattended and remove plug from socket when not in use Do not use welding cables unsuitable for the amperage Ensure earth clamp is adjacent to weld seam secured to bare metal and when n...

Страница 7: ... children or animals and ensure no one is looking before striking up In the welding environment damaging levels of noise can exist Wear hearing protection if the process dictates Do not touch hot equipment or metal Allow the weld time to cool use the correct tool and wear protective welding gauntlets Wear flame retardant clothing leather wool etc Take care when adjusting or maintaining the torch t...

Страница 8: ...iation A warning e g a symbol for eye protection should refer to the hazard of arc radiation 5 2 ADDITIONAL SAFETY INSTRUCTIONS Read instructions 1 Read owner s Manual before using or servicing unit 2 Use only manufacturer s supplied replacement Exploding parts can injure 1 Always wear a face shield and long sleeves 2 Wear approved face shield or safety goggles with side shields 3 Wear proper body...

Страница 9: ...ectric shock Do not open Make sure the power supply information on the machine s rating plate is compatible with the power supply you intend to connect it to Because it is constructed mostly of metal parts it is a Class 1 machine meaning it must have an earth connection in the power supply This is to prevent electrocution in the event of a failure This machine requires a 32A supply as such it is s...

Страница 10: ...rect time 5 Place a wave form wire horizontally on the dent Approximately a 90 angle to wave form wire Put on pressure and press trigger 6 Connect hook puller with pull hammer Hook wave form wire and slide the hammer to pull out the dent 1 Setting amperage too high or time too long can cause workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations 2 ...

Страница 11: ...10 4 CARBON ROD HEATING 1 Connect negative outside wire to a clean paint free location on metal workpiece as close to welding area as possible 2 Connect carbon rod and carbon rod adaptor with welding gun 3 Set correct amperage 4 Set correct time 5 Move carbon rod in clockwise circles to hear up the stretched panel 6 Use cold water or wet rag to cool down the heated area that makes the stretched pa...

Страница 12: ...than 6mm2 copper cord Over current protection Disconnect device line terminals Ground wire L1 L2 input conductors Installation must meet all National and Local Codes have only qualified persons make this installation Disconnect and lockout tagout input power before connecting input conductors from unit Select type and size of over current protection Close and secure door on disconnect device Remov...

Страница 13: ...ge 4 Set correct time 5 Approximately a 90 angle to the dent Put on pressure and press trigger 6 Remove welding gun Hook the washer with pull hammer Slide the hammer to opposite direction to pull out the dent 1 Setting amperage too high or time too long can cause workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations Each panel may require differen...

Страница 14: ...ond even the trigger has been pressed shorter or longer than 0 1second Power FFF is a manual mode The welding time depends on how long you have pressed the trigger Power FF FF means full power 100 3 Located the holder on the welded washer 4 Install the fixed shank 5 Tighten up the holder 3 5 4 Picture Description Triangle washer welding Time s 0 01 FFF 0 01 FFF 0 01 FFF 0 01 FFF 0 01 FFF 0 01 FFF ...

Страница 15: ...ond even the trigger has been pressed shorter or longer than 0 1second Power FFF is a manual mode The welding time depends on how long you have pressed the trigger Power FF FF means full power 100 3 Located the holder on the welded washer 4 Install the fixed shank 5 Tighten up the holder 3 5 4 Picture Description Triangle washer welding Time s 0 01 FFF 0 01 FFF 0 01 FFF 0 01 FFF 0 01 FFF 0 01 FFF ...

Страница 16: ...ge 4 Set correct time 5 Approximately a 90 angle to the dent Put on pressure and press trigger 6 Remove welding gun Hook the washer with pull hammer Slide the hammer to opposite direction to pull out the dent 1 Setting amperage too high or time too long can cause workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations Each panel may require differen...

Страница 17: ...than 6mm2 copper cord Over current protection Disconnect device line terminals Ground wire L1 L2 input conductors Installation must meet all National and Local Codes have only qualified persons make this installation Disconnect and lockout tagout input power before connecting input conductors from unit Select type and size of over current protection Close and secure door on disconnect device Remov...

Страница 18: ...10 4 CARBON ROD HEATING 1 Connect negative outside wire to a clean paint free location on metal workpiece as close to welding area as possible 2 Connect carbon rod and carbon rod adaptor with welding gun 3 Set correct amperage 4 Set correct time 5 Move carbon rod in clockwise circles to hear up the stretched panel 6 Use cold water or wet rag to cool down the heated area that makes the stretched pa...

Страница 19: ...rect time 5 Place a wave form wire horizontally on the dent Approximately a 90 angle to wave form wire Put on pressure and press trigger 6 Connect hook puller with pull hammer Hook wave form wire and slide the hammer to pull out the dent 1 Setting amperage too high or time too long can cause workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations 2 ...

Страница 20: ...ectric shock Do not open Make sure the power supply information on the machine s rating plate is compatible with the power supply you intend to connect it to Because it is constructed mostly of metal parts it is a Class 1 machine meaning it must have an earth connection in the power supply This is to prevent electrocution in the event of a failure This machine requires a 32A supply as such it is s...

Страница 21: ...iation A warning e g a symbol for eye protection should refer to the hazard of arc radiation 5 2 ADDITIONAL SAFETY INSTRUCTIONS Read instructions 1 Read owner s Manual before using or servicing unit 2 Use only manufacturer s supplied replacement Exploding parts can injure 1 Always wear a face shield and long sleeves 2 Wear approved face shield or safety goggles with side shields 3 Wear proper body...

Страница 22: ... children or animals and ensure no one is looking before striking up In the welding environment damaging levels of noise can exist Wear hearing protection if the process dictates Do not touch hot equipment or metal Allow the weld time to cool use the correct tool and wear protective welding gauntlets Wear flame retardant clothing leather wool etc Take care when adjusting or maintaining the torch t...

Страница 23: ... accident Never change electrodes with bare hands or damp gloves Keep welding cables away from power cables Regularly inspect the condition of the welding earth and power cables for signs of damage Do leave machine unattended and remove plug from socket when not in use Do not use welding cables unsuitable for the amperage Ensure earth clamp is adjacent to weld seam secured to bare metal and when n...

Страница 24: ...ne will have an effect on the accuracy and may also result in personal injury This machine is not a toy and must be respected The environment will have a negative result on its operation if you are not careful If the air is damp components will rust If the machine is unprotected from dust and debris components will become clogged And if not cleaned and maintained correctly or regularly the machine...

Страница 25: ...hen the guarantee period is 90 days from the date of purchase The guarantee is extended to 24 months for parts only This guarantee does not apply to normal wear and tear nor does it cover any damage caused by misuse careless or unsafe handling alterations accidents or repairs attempted or made by any personnel other than the authorised Draper warranty repair agent Note If the tool is found not to ...

Страница 26: ...tric shock can kill 8 Fumes and gases can be hazardous 9 Eye protection for welding 9 5 3 CONNECTION TO THE POWER SUPPLY 9 6 TECHNICAL DESCRIPTION 6 1 IDENTIFICATION 10 7 UNPACKING AND CHECKING 7 1 PACKAGING 11 7 2 WHAT S IN THE BOX 11 8 ASSEMBLING THE STUD WELDER TROLLEY 12 9 ASSEMBLING THE STUD WELDER 9 1 DUTY CYCLE AND OVERHEATING 12 9 2 MACHINE INSTALLATION 12 9 3 SELECTING A LOCATION 12 9 4 W...

Страница 27: ...NUALS SAFETY CONTENT WARNING Information that draws attention to the risk of injury or death CAUTION Information that draws attention to the risk of damage to the product or surroundings 1 4 COPYRIGHT NOTICE Copyright Draper Tools Limited Permission is granted to reproduce this publication for personal and educational use only Commercial copying redistribution hiring or lending is prohibited No pa...

Страница 28: ...ife of the product passing it on to any subsequent holder of the product Read all these instructions before assembling operating or maintaining this product This manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure its correct and safe use By following all the general safety instructions contain...

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