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Ceiling and wall attachment

Dr. Mach

Lamps and Engineering

5. Electrical connection

5.1 Preparing the electrical connection

Ceiling mounting

Extent of supply

•

Cable with special plug

•

Line clamps on the flange

Please take note:

•

Mark the cables with special plugs on both sides with numbers (only combinations): 1=main
light, 2=satellite lamp 1, 3=satellite lamp 2).

•

Mark also the receptacles on the axis (the lowest position with 1, the other positions increas-
ing with 2 and, if present, with 3).

Put the cables with special plug through the flange tube. Ensure that the cables are cut to a length which
allows approx. 15cm cable to extend from the suspension tube.

The flange is fitted with line clamps for connecting the light system to the electrical circuit. These clamps
should be accessible for electrical safety checks during installation and also later.

Connect the mains supply and the cables with special plugs to the line clamp in the right order (plug no.1
to receptacle no.1, etc.).

Wall attachment

The lamp is normally supplied with integrated transformer and connection cable with shock-proof plug
(except Mach 120 and Mach 380). The socket used must be installed according to IEC or VDE 0107 re-
quirements.

The cross-sections of the leads depend on the lead-length and power consumption. Please refer to the
following table:

Lead length [m]

Power consumption

[W]

up to 10

up to 20

up to 40

up to 70

50 2,5 2,5 2,5 4,0

150  2,5 2,5 4,0 6,0
200  2,5 4,0 6,0 10,0
250  2,5 4,0 6,0 10,0

Cross-section of lead [mm

2

]

Once the electrical connections have been completed, check that the system functions correctly in a no-
load operation trial run.
When connecting to an external transformer, the emerging voltage U will be approx. 10-20% above rated
voltage because of no load and anticipated lead losses. There is no point in making any adjustments until
the lamps have been completely mounted.

59500001

Edition 06

11.03.2003 / Bak Page 20/48

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Содержание Mach 130

Страница 1: ... W Wa al ll l a at tt ta ac ch hm me en nt t Applies to Soloflex Triaflex Trigenflex Quintaflex Mach 120 Mach 130 Mach M3 Mach M5 Mach 380 Mach 400 Mach 500 Tool and instrument trays Dr Mach GmbH u Co Flossmannstrasse 28 D 85560 Ebersberg Tel 49 0 8092 2093 0 Fax 49 0 8092 2093 50 Internet www dr mach com E mail info dr mach de 59500001 Edition 06 11 03 2003 Bak Page 1 48 ...

Страница 2: ... plate Ceiling an chorage rings can be attached without any prob lems to ceilings in the concrete strength class greater than or equal to B25 using safety dowels M8 Depending on the stability of the location it may be necessary to use a counter plate for the wall at tachment The forces arising when the widely extending ar ticulated arms tilt do make it necessary to drill very carefully with a cert...

Страница 3: ...5 1 Preparing the electrical connection Page 21 5 2 Electrical connection for lamps with external transformer Page 21 5 2 1 Ceiling lamps with external transformer Page 21 5 2 2 Wall lamps with external transformer Page 22 5 2 3 Lamps with regulating transformer Page 23 5 3 Wiring diagrams Page 24 6 Mounting the articulated arms Page 25 6 1 Ceiling attachment Page 25 6 1 1 Mounting the extension a...

Страница 4: ...3 Height adjustment Page 39 8 3 1 Standard spring arm Page 39 8 3 2 Space spring arm Page 40 8 3 3 Central spring arm Page 40 9 Maintenance Page 41 10 CE mark Page 41 11 Spare parts Page 42 12 Spare parts list Page 45 59500001 Edition 06 11 03 2003 Bak Page 4 48 ...

Страница 5: ...load distribution in the cei ling may have been endangered Declaration of acceptance It is hereby certified that the supporting ceiling wall and the ceiling anchoring wall anchoring is safe and adequately strong Project ____________________________________________________________________ ____________________________________________________________________________ __________________________________...

Страница 6: ...ube with axis Bracket Levelling washer Remark Gib washer 1x Circlip 1x Spring arm OT lamp Remark One levelling washer is always necessary If the distance between bracket and spring arm is too big use the second levelling washer The circlip Seegerring must be easy to mount and has to snap in It should turn easily in the groove 59500001 Edition 06 11 03 2003 Bak Page 6 48 ...

Страница 7: ... to observe the drilling tolerances 2 1 2 Mounting the ceiling anchorage ring to the solid ceiling The scope of supply includes 1 attachment set consisting of Six safety dowels Fischer FHA 12 50 galZn Mounting data Fischer Bore template To attach the ceiling anchorage ring to a solid ceil ing proceed as follows Drill the bore holes according to the figure di ameter 12mm and at least 100mm deep wit...

Страница 8: ...hows the single model and applies in the same way to the double and triple models Cable or cord showing out the suspension tube is to be pushed carefully into the ceiling flange together with the suspension tube Push the suspension tube upwards until the safety pin 1 can be pushed through the cross bores of the suspension tube Then pull the suspension tube down until the safety pin 1 lies in reces...

Страница 9: ... bolt 1 can be pushed through bore B of the flange pipe into the cross bores of the suspen sion tube Then pull the suspension tube down until the safety bolt lies in recess A of the ceiling flange Then secure the connection with six counter sunk screws M6x16 2 tool hexagonal socket wrench to prevent wobbling If not possible turn suspension tube by 180 Pull the cable or cord through the bore 4 as s...

Страница 10: ...er pin for articulated arm see remark at the mounting instructions for ar ticulated arms on page 18 Triple model can turn through 360 See above Instructions for replacing the sliding contact set only when required Loosen cover 1 and swivel away to the side Loosen the four threaded pins M8 4 so that the coupling journal 5 is loose Take off safety plate 2 Loosen sliding contact set 3 Remove together...

Страница 11: ... axis can be turned through 360 with welded flange tube and ceiling anchorage ring 4 Triple light weighted central axis with welded flange tube intermediate flange and ceiling anchorage ring H room height Clearance upper edge floor lower edge solid ceiling h prescribed distance upper edge floor to lower edge suspension tube as specified for the par ticular lamp L length of suspension tube respecti...

Страница 12: ... 2680 Min room height in the case of ceiling attachment with shortest suspension tube 180mm Min room height in case of clearance height of 2000mm under the handle of the lamp Room heights H single lamps low room height Lamps Hmin depending on ceiling attachment Soloflex with turned joint 2450 Triaflex with turned joint 2450 Trigenflex with fully cardanic joint 2450 Trigenflex with central spring a...

Страница 13: ... washers E each 120 Note Washers C insulating washers D and retaining washers E must be put on the flange in the same order as shown in the figure The three point mounting allows a simple verti cal adjustment of the suspension tube Vertical adjustment is very important and must be carried out with great care If the flange with suspension tube is not in the cor rect vertical setting the support arm...

Страница 14: ... threaded bolts and adjust it to the required height using three nuts F and washers H Then position all six nuts G gently against the intermediate flange from above Screw on the remaining three nuts F with washers H and tighten all six nuts equally cross wise with a torque wrench 25 Nm Verify balance with a spirit level For mounting the flange to the intermediate flange proceed as described at the...

Страница 15: ...velling washer Wall bearing Spring arm OT lamp Remark One levelling washer is always necessary If the distance between wall bracket and spring arm is too big use the second levelling washer The circlip Seegerring must be easy to mount and has to snap in It should turn easily in the groove 59500001 Edition 06 11 03 2003 Bak Page 15 48 ...

Страница 16: ...tachment Ascertain the exact position of the OT lamp In the case of a fixed connection lay the elec trical cable Stick the supplied drilling template to the wall Drill the two holes 12mm and 190mm apart When drilling keep as closely as possible to the spacing between the holes The counter plate can be mounted with variations of up to 20mm Electrical connection is carried out later using a 2m long ...

Страница 17: ...ic cover washer on the screw Place cover 1 cover 2 and cap 3 in position in such a way that they engage in the locks Fastening with counter plate Fix the wall bearing push through the M10 threaded rods and screw on the wall bracket and counter plate using bolts and hexagonal nuts if necessary weld the hexagonal nuts to the counter plate Place cover 1 cover 2 and cap 3 in position in such a way tha...

Страница 18: ...the spring arm can be adjusted Hmin for passing height of at least 2000mm Mach 120 2005 2575 2450 Mach 120F 2005 2575 2450 Soloflex 2000 2570 2450 Soloflex with handle sleeve 2060 2630 2470 Mach 130 2055 2625 2465 Mach 130 ster handle sleeve 2055 2625 2465 Triaflex 2010 2580 2450 Triaflex with cardan bow 2060 2630 2470 Trigenflex 2190 2760 2600 Quintaflex 2255 2825 2665 Mach M3 2292 2862 2702 Mach...

Страница 19: ...d the upper plastic cover 1 of the wall bearing Insert the extension arm stop 2 into the two grooves 3 of the wall bearing as shown in the figure Check the extension arm stop 2 for firm seat ing Install and engage the supplied plastic cover with cut out 4 Check the plastic cover with cut out 4 for firm seating The mounted extension arm stop protects the lamp from damages caused by accidental tou c...

Страница 20: ...he mains supply and the cables with special plugs to the line clamp in the right order plug no 1 to receptacle no 1 etc Wall attachment The lamp is normally supplied with integrated transformer and connection cable with shock proof plug except Mach 120 and Mach 380 The socket used must be installed according to IEC or VDE 0107 re quirements The cross sections of the leads depend on the lead length...

Страница 21: ... switch Triaflex X X Trigenflex X X Quintaflex X Mach M3 X Mach 380 X Mach 400 X Mach 500 X Mach 700 X Transformer included in extent of supply Note In case of lamps with external transformer the transformer must be mounted separately 5 2 1 Ceiling lamps with external transformer a Single phase transformer mounted on the flange View The single phase transformer is already mounted on the flange At ...

Страница 22: ...ansformer Flange Line clamps 5 2 2 Wall lamps with external transformer a Lamps Mach 120 Praxila The transformer is mounted in a transformer hous ing positioned on the wall Wall bearing Transformer housing b Lamp Mach M3 Mach 380 If possible You should mount the transformer in a separate room If not possible try to find an appropriate mounting place for the transformer In case of a false ceiling y...

Страница 23: ...al data Type RN 230 1 25 Bgr P40 Type RN 230 1 6 Bgr P65 Primary voltage 230V 230V Secondary voltage 184 230V 0 230V Frequency 50 400Hz 50 400Hz Current 1 25A 1 6A Power 287 5VA 368VA System of protection IP00 IP00 For mounting the regulating transformer see drilling jigs below Type RN 230 1 25 Bgr P40 Type RN 230 1 6 Bgr P65 The regulating transformer is connected between mains and lamp transform...

Страница 24: ... OFF switches 5 Converter 6 Transformer IT 7 Light bulb s External transformer 1 Fuses 2 ON OFF switch 4 pole for emergency power connection 3 Transformer IT 4 Clamps on the flange 5 Coupling with sliding contact on flange 6 Secondary ON OFF switch not for Quintaflex 7 Light bulb s Regulating transformer IT mains 230V Green mains to OT lamp 59500001 Edition 06 11 03 2003 Bak Page 24 48 ...

Страница 25: ... plates of the bracket as described in chapter 6 1 2 Carefully remove the plug 5 from the extension arm 6 and slide the extension arm onto the single part extension arm bearing 4 Attention Danger of injury If the tab washer is missing the retaining ring will loosen and the device may fall out of the mounting and cause serious injury Always install the tab washer Install the disk 38mm 3 then insert...

Страница 26: ...aps AK at the bracket Remove the subjacent brake screws B with a big screw driver Spread the two covering plates AS by using a screw driver 6 1 3 Electrical connection Attention If the cables at the plug are damaged the exten sion arm is under a voltage of 230V Install the plug carefully AS 6 5 59500001 Edition 06 11 03 2003 Bak Page 26 48 ...

Страница 27: ...n the wall bracket below cover 1 Caution When making the electrical connection please make sure that the current is not passing through the line 6 3 Mounting the spring arms 6 3 1 Mounting the standard spring arm Attention Disconnect the on site power supply and protect it from being switched on again Remove the two lateral covering plates of the bracket as described in chapter 6 1 2 Carefully pul...

Страница 28: ...Mach 400 Mach 500 Mach 700 single lamps at low room heihgts The Space spring arm is intended for installing lamps as Mach 700 and Mach 500 Mach 400 in cases of low room height The lamp is suspended on the side of the spring arm You still have the necessary free clearance height for Mach 400 and Mach 500 despite the low room height Still the lights can be moved in the X axis and Y axis For mounting...

Страница 29: ...escribed at chapter 6 3 1 Central spring arm Mach 380 Central spring arm until 2000 Disconnect the on site power supply Remove the two lateral covering plates of the bracket as described in chapter 6 1 2 Carefully pull the plug 12 off the bracket Remove the circlip 8 then remove the disk 38mm 9 and the protective sleeve from the spring arm 10 Install the disk 48mm 11 on the spring arm 13 Carefully...

Страница 30: ... or possibly the already existing cardan bow Caution The lamp may only be dismounted in reverse order to the mounting procedure after the mount ing safeguard has been positioned and screwed tight as the arm is under spring tension Never let the spring arm bounce up 7 1 Mounting at the standard spring arm 7 1 1 Preparatory work Attention Disconnect the on site power supply and pro tect it from bein...

Страница 31: ...tails about the spring system please refer to the type plate of your ACROBAT 2000 Spring versions 1 0 3 5 kg 3 5 7 0 kg 7 0 12 0 kg 12 0 18 0 kg 18 0 21 0 kg Insert the bow 5 with grease into the mount ing of the spring arm insert the securing seg ment 3 and slide the sleeve 2 down Install the recessed head screw 1 Check the bow 5 with the lamp device for firm seating in the spring arm Adjust the ...

Страница 32: ...the segment 3 Fasten the lamp with the screws 4 Fix the retaining sleeve 2 with the screw 1 into the initial position Caution Mount the lamp under all circumstances in the shown position since the bow could touch the spring arm while handling the lamp Removing the mounting safeguard The spring arm is locked in the centre position In order to permit free movement of the arm pull out the locking pin...

Страница 33: ...eve 1 by 180 degrees and remove the second end device securing screw 2 Remove the protective cap 3 Mounting Note Maximum lamp device weight The lamps devices must not exceed the weight of the mounted spring system For details about the spring system please refer to the type plate of your ACROBAT 2000 Spring version 10 0 15 0 kg Insert the end device 6 into the mounting of the spring arm Attention ...

Страница 34: ...oosen the two lateral brake screws 11 on the spring arm using the allen key SW3 included in the scope of supply Push the lamp bow into the bore of the spring arm such as the journal groove 13 is visible in slot 12 Insert segment 9 and push safeguard bushing 8 forwards such as the borehole in the safeguard bushing matches with the thread in the spring arm Insert safety screw 7 and tighten 7 8 9 12 ...

Страница 35: ...ing arm must move first If not you have to adjust the brake between bracket and axis Double light weighted central axis The position of the brakes 1 and 2 is shown in the figure The brake screws are slotted screws and hexagon socket screws on the central axis Double standard axis There are no brakes at the axis Slewing capacities of brackets bracket on the lower position 360 bracket on the upper p...

Страница 36: ...ote Maximum additional load at spring arms Spring arms are equipped with different springs to compensate the lamp device weight To adjust the spring force make sure that the spring arm with the lamp device can come to rest in any desired position A hole 3 is located at the position marked by detail X Position the spring arm 4 with the lamp device approximately 10 above horizontal Insert Allan key ...

Страница 37: ...t as follows to the lamp body move ments Lamp moves downwards turn allen key in clockwise direction Lamp moves upwards turn allen key in anti clockwise direction Store the allen key and replace protective cover 5 5 8 2 3 Central spring arm Central spring arm since 2000 To adjust the spring force make sure that the spring arm with the lamp device can come to rest in any desired position Insert the ...

Страница 38: ...n of the arm Insert the key bolt included in the scope of supply into the hole nut and turn accordingly Use only the enclosed key bolt since a screw driver could break Proceed as follows depending on the movement of the lamp Lamp moves down on its own turn bolt in the direction of the mark Lamp moves up on its own turn bolt in the direction of the mark Fix cover 8 with the screw 7 Store the enclos...

Страница 39: ...il X Position the spring arm 2 with the end device to horizontal Insert the Allan key width 5 into the hole 1 To reduce the vertical movement Rotate the adjusting screw to the right clock wise To increase the vertical movement Rotate the adjusting screw to the left counter clockwise Remark In case of stiffness while adjusting the vertical movement slightly move the spring arm up and down Hole 1 Wi...

Страница 40: ...ht screws X and Y Y X Position Range of movement a 40 downwards b 20 downwards c 40 upwards d 20 upwards 8 3 3 Central spring arm Central spring arm since 2000 At delivery the spring arm is set in the horizontal position The vertical movement of the spring arm can be enlarged up to 45 degrees upwards Attention Power off the on site power supply and protect it from being switched on again Power off...

Страница 41: ...rer 9 Maintenance After mounting the ceiling wall suspension and the lamps the brakes between brackets and spring arms and between brackets and axis ceiling models have to be adjusted depending on requirements The suspension fixtures have been designed and built such as regular maintenance intervals are not ne cessary In order to keep the system easy running throughout its life span we recommend t...

Страница 42: ...1 42 38 39 40 34 61 62 63 77 73 76 68 69 65 66 67 2 3 8 13 14 16 17 18 20 21 22 23 24 25 30 31 35 36 32 76 74 76 77 44 64 78 43 47 76 74 77 63 61 64 78 46 51 54 50 53 64 52 9 81 15 19 26 28 29 68 69 65 66 67 4 4 12 11 72 70 71 72 45 72 70 71 72 44 76 59500001 Edition 06 11 03 2003 Bak Page 42 48 ...

Страница 43: ...Mach Lamps and Engineering Spare parts for central spring arm Central spring arm since 2000 78 60 59 57 56 72 64 58 59 67 Central spring arm until 2000 67 107 113 111 110 112 108 109 106 59500001 Edition 06 11 03 2003 Bak Page 43 48 ...

Страница 44: ...Dr Mach Lamps and Engineering Spare parts for Space spring arm 100 64 78 105 101 67 102 103 99 96 97 98 104 Transformer mounted on the flange 86 87 88 Spare parts for wall bearing 114 59500001 Edition 06 11 03 2003 Bak Page 44 48 ...

Страница 45: ...weighted triple central axis 50850002 for 360 24 6 Countersunk screw M6x16 DIN 7991 galZN 65162006 25 6 Cover white 26 1 Canopy 70 450 50753204 alternative 27 1 Divided canopy 70 450 50753206 28 1 Ring 70mm 50754201 29 1 Special ring 70 50 with washer 50754001 Not shown 30 1 Triple bracket 50850204 31 1 Double bracket 50850203 Not shown 32 1 Intermediate bushing for double turn 50850215 33 1 Slidi...

Страница 46: ...cover 73 74 1 Cover 75 76 1 2 Sliding contact complete with cabling 50223001 28 Ceiling tube 1 piece Standard axis 2 arms 2 pieces Light weighted central axis 2 arms 2 pieces 77 2 Sliding contact plug 67330002 Wall arm one only 78 2 Sliding contact sleeve 67330001 Wall arm one only 79 12 Washer 13 DIN 9021 galZn 65272001 80 12 Insulating washer 50281222 81 6 12 Retaining washer SK12 galZn with int...

Страница 47: ... spring 74011001 105 1 Sliding sleeve for semi circular spring 53070208 106 1 Cover for height adjustment until 2000 107 2 Cover 74012025 until 2000 108 1 Cover for spring force adjustment until 2000 109 1 Screw for pos 108 until 2000 110 1 Sem circular spring 74011001 until 2000 111 1 Sliding sleeve for semi circular spring 53070208 until 2000 112 1 Securing screw M4x10 DIN 7985 65152035 until 20...

Страница 48: ...Ceiling and wall attachment Dr Mach Lamps and Engineering 59500001 Edition 06 11 03 2003 Bak Page 48 48 ...

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