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NOTE
Minor leakage of the mechanical seals during commissioning is normal and will
cease after a short period of operation.
6.1.6 Checklist for commissioning/start-up
Table 7:
Checklist
Actions
Done
1
Read the operating manual.
2
Verify the power supply against the name plate data.
3
Check the earthing system (taking measurements).
4
Check the mechanical connection to the water mains.
Re-tighten the flange bolting and pipe unions.
5
Prime and vent the pressure booster system from the inlet side.
6
Check the inlet pressure.
7
Check whether all cables are still firmly connected to the terminals inside the control unit.
8
Compare the set values of the motor protection switches with the name plate data; if required, readjust.
9
Briefly start up one pump after the other in manual mode and compare the direction of rotation at the
fanwheel with the arrow indicating the direction of rotation.
10
Check the start and stop pressure; re-adjust if necessary.
11
Check that the dry running protection equipment is working properly.
12
Vent the pumps for a second time after they have been running for 5 to 10 minutes.
13
Check the pre-charge pressure of the (membrane-type) accumulator.
14
Record all system conditions that do not correspond to our specifications or to the purchase order in the
commissioning report (i.e. no dry running protection or inlet pr max. pressure of pressure
booster system higher than 16 bar).
15
Complete the commissioning report together with the operator/user and instruct the operator/user as to
the function of the unit.
6.2 Operating limits
DANGER
Non-compliance with operating limits
Damage to the pump set!
Ø
Comply with the operating data indicated in the data sheet.
Ø
Avoid operation against a closed shut-off element.
Ø
Never operate the pump set outside the limits specified below.
DANGER
Non-compliance with operating limits for the fluid handled
Explosion hazard!
Ø
Never use the pump to handle different fluids which might react chemically
with each other.
Ø
Never use the pump to handle a flammable fluid with a fluid temperature
above the ignition temperature.
6.2.1 Frequency of starts
To prevent high temperature increases in the motor and impermissible loads on the pump,
motor, seals and bearings, do not exceed a certain number of starts per hour. See original
operating manual of the pump sets.
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