Dover PSG C100 Скачать руководство пользователя страница 3

ALF-13250-E-01

All-Flo

3

SECTION

1

READ THESE WARNINGS AND SAFETY PRECAUTIONS PRIOR TO 

INSTALLATION OR OPERATION. FAILURE TO COMPLY WITH THESE 

INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND OR 

PROPERTY DAMAGE. RETAIN THESE INSTRUCTIONS FOR FUTURE 

REFERENCE.

WARNING

  Pump, valves and all containers must be properly 

grounded prior to handling flammable fluids and/or whenever static 

electricity is a hazard.

WARNING

 Prior to servicing the pump, ensure that the air and 

fluid lines are closed and disconnected.  While wearing personal protective 

equipment, flush, drain and process liquid from the pump in a safe manner.

WARNING

  The TX marking refers to the maximum surface 

temperature depending not on the equipment itself, but mainly on 

operating conditions.  In this case, the maximum surface temperature 

depends upon the temperature of the process fluids. 

WARNING

  For pump models with non-metallic manifolds, 

air valves, or chambers: When the relative humidity in the surrounding 

atmosphere is above 30%, the equipment must not be touched by 

personnel unless first wiped down with a damp cloth.

WARNING

 Maintenance must not be performed when a 

hazardous atmosphere is present. 

WARNING

 Use only with liquid process fluid. 

WARNING

 This equipment’s ambient temperature range is  

32

°

F (0

°

C) to 104

°

F (40

°

C) 

WARNING

 Do not operate the pump with fluids or in 

temperatures which are less than 32

°

F (0

°

C)

CAUTION

  The temperature of the process fluid and 

air input must be no more than 36°F (20°C) less of the maximum 

temperature allowed for the appropriate non-metallic material. See the 

list of temperatures below for each material’s maximum recommended 

temperature:

Buna-N (Nitrile): 

10°F to 180°F (-12°C to 82°C)

Geolast

®

10°F to 180°F (-12°C to 82°C)

EPDM: 

-40°F to 280°F (-40°C to 138°C)

Santoprene

®

-40°F to 225°F (-40°C to 107°C)

FKM: 

-40°F to 350°F (-40°C to 177°C)

PTFE: 

40°F to 220°F (4°C to 104°C)

Polyethylene: 

32°F to 158°F (0°C to 70°C)

Polypropylene: 

32°F to 180°F (0°C to 82°C)

PVDF: 

0°F to 250°F (-18°C to 121°C)

Nylon: 

0°F to 200°F (-18°C to 93°C)

Temperature limits are solely based upon mechanical stress and certain 

chemicals will reduce the maximum operating temperature. The allowable 

temperature range for the process fluid is determined by the materials 

in contact with the fluid being pumped.  Consult a chemical resistance 

guide for chemical compatibility and a more precise safe temperature 

limit. Always use minimum air pressure when pumping at elevated 

temperatures.

CAUTIONS — READ FIRST!

WARNING

CAUTION

=  Hazards or unsafe practices which 

could result in severe personal injury, 

death or substantial property damage 

=  Hazards or unsafe practices which 

could result in minor personal injury, 

product or property damage.

CAUTION

  It is the end user’s responsibility to maintain the 

process fluid’s temperature during use.

CAUTION

  Do not connect a compressed air source to the 

exhaust port of the pump.

CAUTION

  Do not lubricate air supply.

CAUTION

  Do not exceed 100 psig (6.8 bar)  

air-inlet pressure.

CAUTION

  Do not exceed 10 psig (0.7 bar)  

or 23 ft-H

2

O suction pressure.

CAUTION

  Ensure all wetted components are chemically 

compatible with the process fluid and the cleaning fluid.

CAUTION

  Ensure pump is thoroughly cleaned and flushed 

prior to installation into a process line.

CAUTION

  Always wear Personal Protective Equipment (PPE) 

when operating pump.

CAUTION

  Close and disconnect all compressed air and bleed 

all air from the pump prior to service. Remove all process fluid in a safe 

manner prior to service.

CAUTION

  Blow out all compressed air lines in order to 

remove any debris, prior to pump installation. Ensure that the muffler is 

properly installed prior to pump operation. 

CAUTION

  Ensure air exhaust is piped to atmosphere prior to a 

submerged installation.

CAUTION

  Ensure all hardware is set to correct torque values 

prior to operation.

CAUTION

  The equipment must be inspected for visible 

damage prior to use.

 

 

      This product can expose you to chemicals including 

Nickel, Chromium, Cadmium, or Cobalt, which are known to the State of 

California to cause cancer and/or birth defects or other reproductive harm. 

For more information, go to www.P65Warnings.ca.gov.

WARNING

Содержание PSG C100

Страница 1: ...IOM INSTALLATION OPERATION MAINTENANCE C100 PLASTIC 1 INCH AIR OPERATED DOUBLE DIAPHRAGM PUMP ...

Страница 2: ... 5 PERFORMANCE CURVES RUBBER TPE AND PTFE DIAPHRAGMS 7 SECTION 6 INSTALLATION INSTALLATION 8 9 TROUBLESHOOTING 10 OPERATION 11 MAINTENANCE 11 SECTION 7 REPAIR AND ASSEMBLY PUMP WET END REMOVAL 12 13 AIR VALVE REMOVAL 14 15 PILOT VALVE REMOVAL 16 17 TORQUE SPECIFICATIONS 17 SECTION 8 EXPLODED VIEWS AND PARTS LISTS 18 20 SECTION 9 ELASTOMERS AND REPAIR KITS 21 SECTION 10 WARRANTY AND REGISTRATION 22...

Страница 3: ...C to 121 C Nylon 0 F to 200 F 18 C to 93 C Temperature limits are solely based upon mechanical stress and certain chemicals will reduce the maximum operating temperature The allowable temperature range for the process fluid is determined by the materials in contact with the fluid being pumped Consult a chemical resistance guide for chemical compatibility and a more precise safe temperature limit A...

Страница 4: ...E Coated Stainless Steel Hardware Premium Muffler Grounding Lug Installed Note Equipment must be grounded to achieve ATEX rating it is recommended to configure the pump with a grounding lug option for ATEX applications SPECIAL OPTION OTHER 0 Standard 1 Cycle Counter Valve 2 Solenoid Adaptor Valve 110 50 Volt AC 120 60 Volt AC DIN 43650B Connector 3 Solenoid Adaptor Valve 110 50 Volt AC 120 60 Volt...

Страница 5: ...directs pressurized air behind the left diaphragm causing the left diaphragm to move outward to the left Since both the left diaphragm and the right diaphragm are connected via a diaphragm rod when the left diaphragm moves to the left the right diaphragm through the action of the diaphragm rod moves to the left also When the diaphragm on the left side moves outward the left discharge ball moves up...

Страница 6: ...ALF 13250 E 01 All Flo 6 1 PUMP DIMENSIONS CLAMPED PLASTIC SECTION 4 ...

Страница 7: ... Lift Wet 26 ft H2 O 7 9 m H2 O Weight Polypropylene 19 lbs 8 6 kg Weight PVDF 22 lbs 9 9 kg Air Inlet 1 4 FNPT Liquid Inlet FNPT FBSPT 1 Liquid Outlet FNPT FBSPT 1 Height 15 00 381 mm Width 12 00 305 mm Depth 11 56 293 mm 5 SECTION Flow rates indicated on the chart s shown were determined by pumping water at flooded suction For optimum life and performance pumps should be specified so that daily ...

Страница 8: ...ation it is recommended to pipe the exhaust air above the liquid source In the event of a diaphragm failure this will reduce or eliminate the possibility of liquid discharging through the exhaust onto the ground LOCATION Ensure that the pump is installed in an accessible location in order to facilitate future service and maintenance AIR Ensure that the air supply is sufficient for the volume of ai...

Страница 9: ...ALF 13250 E 01 All Flo 9 SUGGESTED INSTALLATION This illustration is a generic representation of an air operated double diaphragm pump ...

Страница 10: ...d Suction valve closed Suction line plugged No liquid in the suction tank Suction lift excessive Debris stuck in valves Excessive wear of check valves Air leak on suction side with suction lift Pump Cycles with Closed Discharge Valve Debris stuck in check valve Excessive wear of check valves Pump Running Slowly Not Steady Air compressor undersized Leak in air supply Air line filter regulator or ne...

Страница 11: ...and the pump Do not use valves for flow control on the suction side of the pump Closing or partially closing a liquid suction valve restrict the suction line and may cause damage to the diaphragms Suction strainers may be employed to reduce or eliminate larger solids but routine maintenance is necessary in order to prevent a restriction on the suction MAINTENANCE Due to the unique nature of each a...

Страница 12: ... One Wrench 7 16 Inch 2 Two Wrenches Inch 3 Two Wrenches 9 16 Inch 4 One Wrench 5 8 Inch 5 Two Wrenches 7 8 Inch WARNING Prior to servicing the pump ensure that the air and fluid lines are closed and disconnected While wearing personal protective equipment flush drain and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmosphere is present ...

Страница 13: ...bly will facilitate ease of assembly When positioning band clamps use soapy water or a compatible lubricat ing spray on the inside of band clamps to aid assembly Tap with a mallet on the outside of clamp to help position the clamp while tightening the fasteners The band clamp fasteners and cap screws are stainless steel To prevent galling always apply an anti seize compound to the thread Note When...

Страница 14: ...sure that the air and fluid lines are closed and disconnected While wearing personal protective equipment flush drain and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmosphere is present STEP 4 Remove the Shuttle Plate from the main Air Valve Assembly Note The smooth shinny side of the shuttle plate should be toward the shuttle car STEP...

Страница 15: ... During assembly ensure that the open side of the lip seals are both facing each other inward Install the shuttle plate with the smooth shinny side toward the shuttle car Lubrication of the air valve assembly with a non synthetic lubricant is recommended Magna Lube or Magna Plate are recommended for assembly lubrication see detailed parts list for ordering information Note that if the lip seals ar...

Страница 16: ...driver Phillips 2 2 Two Wrenches 7 16 Inch WARNING Prior to servicing the pump ensure that the air and fluid lines are closed and disconnected While wearing personal protective equipment flush drain and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmosphere is present STEP 4 Remove three Inner Spacers Pilot Sleeve and four O Rings Pilot ...

Страница 17: ...ecommended for assembly lubrication see detailed parts list for ordering information TORQUE SPECIFICATION CHART RECOMMENDED TORQUE SPECIFICATIONS 1 Pumps Band Clamps Manifolds 80 in lbs 9 04 N m Band Clamps Chambers 16 7 ft lbs 22 6 N m Chamber Bolts 20 in lbs 2 26 N m Air Valve Bolts 40 in lbs 4 52 N m Diaphragm Plates 165 in lbs 18 6 N m Note Always torque the chamber clamps prior to the manifol...

Страница 18: ...ALF 13250 E 01 All Flo 18 EXPLODED VIEW PARTS LIST C100 SP CLAMPED PLASTIC SECTION 8 ...

Страница 19: ...asteners 17 HEX NUT 5 16 18 8 ALL MODELS NON PTFE COATED 12601 26 Stainless Steel 19 CARRIAGE BOLT 5 16 X 1 1 2 8 ALL MODELS NON PTFE COATED 12509 26 Stainless Steel 20 CLAMP MANIFOLD 4 ALL MODELS NON PTFE COATED 12903 26 Stainless Steel Complete with fasteners 21 MANIFOLD NPT THREADS 2 C100 NPP 10506 40 Polypropylene C100 NPK 10506 56 PVDF MANIFOLD BSP THREADS C100 BPP 10509 40 Polypropylene C100...

Страница 20: ...6 X 1 2 12 ALL MODELS NON PTFE COATED 12510 26 Stainless Steel 39 GASKET Muffler Plate 1 ALL MODELS 12102 10 Nitrile Fiber 40 HEX NUT 1 4 20 4 ALL MODELS NON PTFE COATED 12600 26 Stainless Steel 41 INTERMEDIATE 1 ALL MODELS 11517 60 Polypropylene 42 O RING End Spacer 2 ALL MODELS 11923 11 Nitrile 43 LIP SEAL Air Valve 2 ALL MODELS 12003 76 Nitrile 44 O RING Air Valve End Plug 1 ALL MODELS 11913 11...

Страница 21: ...GEOLAST is an injection molded thermoplastic material with characteristics similar to Nitrile Has excellent abrasion resistance Temperature range 10 F to 180 F 12 C to 82 C EPDM is a general purpose elastomer with good resistance to many acids and bases Temperature range 40 F to 280 F 40 C to 138 C SANTOPRENE is an injection molded material with characteristics similar to EPDM Has excellent abrasi...

Страница 22: ...NTIES WHETHER EXPRESS IMPLIED OR ORAL INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTIES OTHERWISE ARISING FROM A COURSE OF DEALING OR TRADE All Flo will not in ANY event be liable for any loss of profit interruption of business or any other special consequential or incidental damages suffered or sustained by Custom...

Страница 23: ...ALF 13250 E 01 All Flo 23 NOTES ...

Страница 24: ...designing and manufacturing the highest quality product available to industry Since the beginning in 1986 All Flo engineers have used their extensive knowledge of today s engineered materials advanced air system logic and manufacturing techniques to develop the superior group of lube free air operated diaphragm pumps found in this catalog Every pump is performance engineered and quality built to p...

Отзывы: